Summary
Abouzar Zaer is an experienced mechanical engineer with a proven track record in non-destructive testing, weld inspection, and the design, analysis and testing of mechanical devices. He has a strong background in quality assurance, maintenance, offshore operations, lifting and rigging inspections, and process and safety improvements. His inspection scope covers piping, structural steel, pressure and rotating equipment, subsea systems, electrical and instrumentation packages, and civil construction. He has managed multidisciplinary QC teams of up to six QC engineers and fifty additional personnel, while preparing and reviewing WPS, PQR, WPQR, WQT, ITPs, NDT procedures, reports and quality dossiers. He also provides supplier surveillance, audits, NDT coordination and performance, and project expediting to support critical deadlines and milestones.
projects: table row differs from source — check column alignment: | Electrical Panels | ☐ | Transmitters | ☐ | Jacket Fabrication | Umbilicals | O
projects: table row differs from source — check column alignment: | UPS / Battery Chargers | Instrumentation Equipment | Pressure Gauges | FFP Aud
projects: only 24 table rows extracted but the source's largest table has ~86 rows — possible truncation, review required
Education
- 2010 – 2014 – BEng Mechanical Engineering, Azad University of Lamerd, Shiraz, Iran
- GCSE Maths, GA, New City College, Hackney, London
Qualifications and Training
- VT (Visual inspection Test)
- PT (Liquid Penetration Test)
- MT (Magnetic Test)
- UT (Ultrasonic Test)
- CWI
- Mechanical General Assessment
- CSWIP 3.1 (Attended in the course)
- BGAS – CSWIP Painting Inspector II
- Thames Water Passport
- SQS005: Supplier Quality Surveillance- Instrumentation, FLOUR University, Level I & II
- SQS007: Supplier Quality Surveillance- Shop Fabrication Piping, FLOUR University, Level I & II
- Painting Inspection, Level I & II, FLOUR University
- Executive Principles of Piping, FLOUR University
- Pump and Compressor, FLOUR University
- CITB HSE operatives test
- ISO 9001:2015
- RT- RTI Level II
- ISO/IEC 17020 & API Q1 (Vendor Inspection and Quality Surveillance)
- E&I certificate
- Industrial Valve Inspection and Testing
- Material Inspection
- EUSR and National water Hygiene
- SQS001: Supplier Quality Surveillance – Pump, FLOUR University
- SQS004: Supplier Quality Surveillance- Valve, FLOUR University
- SQS008: Supplier Quality Surveillance- Report Writing, FLOUR University
- UK Driving License
- AWS (American Welding Society)
- ASNT
- API (American Petroleum Institute)
- ASME (American Society of Mechanical Engineers)
- ISO (International Organization for Standardization)
- ASTM (American Society for Test and Material)
Work Experience
– Present
FREELANCE (Various clients)
- Performed NDT, QC inspection, third-party inspection, supplier surveillance, expediting and auditing for mechanical, piping, electrical, instrumentation, offshore and water-industry projects.
- Performed visual, dimensional, coating, material, NDT, FAT, hydrostatic, performance and documentation inspections for equipment and fabricated products.
- Prepared and reviewed inspection procedures, proposals, ITPs, WPS/PQR records, NDT reports, material certificates, quality dossiers and IRNs.
⚠ Review: start date missing or unclear
2016 – 2018
TPI AGENCY
QC Engineer
- Managed two QC engineers and was responsible for the work of twenty welders on the South Aluminum Project, the largest aluminum plant in the Middle East.
- Ensured regulations were met and structures were installed according to drawings.
- Performed UT, MT, PT and VT for GMAW, GTW and SMAW groove and fillet welds.
- Inspected below- and above-ground piping, welding, structural welding and painting.
- Attended PIM and prepared and reviewed MOT, WPS, WQT, WPQR, ITPs, specifications, procedures and cutting, painting, repair, shipping and installation records.
- Performed QA/QC inspection for civil construction, including reinforcement mesh, concrete pre-pour, fresh concrete sampling and slump testing.
- Witnessed concrete cube compressive-strength testing at seven and twenty-eight days, verified identification and curing, assessed results against C32/40 requirements and referred non-conforming results for extended testing.
- Inspected pile foundations, reinforcement, precast concrete and large equipment foundations and coordinated with civil, mechanical and piping teams.
⚠ Review: employer replaced on AI judgment alone — verify agency status
2009 – 2016
Payandan
Steel Structure Quality Control Manager
- Managed six QC engineers and fifty personnel in welding, painting, sandblasting and shipping for pipe-rack structures used in refineries and petrochemical companies.
- Controlled material quality and fabrication processes including welding, surface preparation, sandblasting, waterblasting and shotblasting.
- Performed UT, MT, PT and VT and prepared WPS and painting procedures.
- Coordinated destructive and non-destructive inspection methods between clients, vendors and manufacturers and attended PIMs.
- Reviewed material take-offs, WPS, ITPs, procedures, NDT employee certifications, NDT supplements and instrument records.
- Checked material, cutting, welding, fabrication, painting, shipping and installation reports against applicable standards and project specifications and worked toward zero-defect delivery.
⚠ Review: dates overlap with Parsian Gas Refinery
2013 – 2016
Parsian Gas Refinery
Night Shift Technical Manager
- Checked defective points, compressors, valves and pipelines during refinery overhaul projects and coordinated replacement work.
- Managed a team of fifty welders, mechanics and painters.
- Wrote WPS and coordinated pipe-spool fabrication, testing, welding NDT and site installation.
- Attended PIMs and reviewed WPS, PQR, WPQR, ITPs, reports and material and equipment certificates.
- Maintained quality during cutting, welding, UT, RT, MT, PT and PWHT.
- Managed repair and maintenance teams for pipes, valves, heat exchangers, air coolers, storage tanks and vessels, including tube replacement, cleaning and corrosion detection.
⚠ Review: dates overlap with Payandan
2007 – 2009
TPI AGENCY
Welding and NDT Technician
- Conducted visual inspection and liquid penetrant testing for construction of the Parsian Refinery.
- Prepared and submitted detailed inspection reports for compliance with standards and project specifications.
- Collaborated with engineering personnel to identify and resolve welding and structural issues.
⚠ Review: employer replaced on AI judgment alone — verify agency status
2006 – 2007
TPI AGENCY
Welding Inspector
- Conducted visual inspections of welded structures during fabrication and installation.
- Identified defects and deviations and worked with welding teams on corrective actions.
- Maintained inspection records and reports supporting quality assurance, safety and industry compliance.
⚠ Review: employer replaced on AI judgment alone — verify agency status
Projects
| Discipline | Material Forms | Material Types | Pressure Equipment | Rotating Equipment | Lifting Equipment |
|---|
| General Mechanical | ☒ | Plates | Carbon Steel | Pressure Vessels | Pumps | EOT Cranes |
| General - Electrical | ☒ | Pipes | LTCS / CS NACE | ☐ | Heat Exchangers | Compressors | Pedestal Cranes |
| General - Instrumentatio n | ☒ | Flanges & Fittings | Stainless Steel | Columns / Reactors | Turbines | Hoists / Slings / Winches |
| Painting / Coating | ☒ | Castings | High Alloy Steel | ☐ | Boilers | Centrifugal Fans | Lifts/ Elevators |
| Welding | ☒ | Forgings / Flanges | Nickel Alloy / Inconel | ☐ | Process Control / Safety Valves | Diesel Engines | Lifting Loose Gears |
| NDT | ☒ | Fabricated Items | Duplex / Super Duplex Steel | Air Cooled Heat Exchangers | Gears | Lifting Cables | ☐ |
| Expediting | ☒ | Wind Turbein Monopiles | Aluminum / Titanium Alloys | Line Pipes – Rigid | Reciprocatin g Equipment | ☐ | Chain Pulley Blocks |
| Supplier Technical Assessment | ☒ | Wind Turbein jacket | Non Metallic Materials | Storage Tanks | High Precision Machining | ☐ | Sensor and accessories |
| Electrical Equipment | Instrumentation Equipment | Offshore Platforms | Subsea Equipment | Drilling & Wellhead Equipment | Site Construction / Installation |
| Generators | ☐ | Communicati on Systems | Offshore Structure Fabrication | Subsea Structures / Templates | Oil Country Tubular Goods | Offshore Platforms |
| Motors | ☐ | Fire and Gas Detection | ☒ | API Tubular | SPS Equipment | Blow Out Preventers | Subsea Pipelines |
| Transformers | ☒ | Metering Equipment | TKY Joints | ☐ | Subsea Valves | Wellhead Pumps | Cross Country Pipelines |
| Switchgears / Circuit Breakers | ☒ | Control Panels | Equipment Installation | ☐ | Flexible Pipes & Risers | Onshore Drilling Rigs | Piping Installation |
| Electrical Panels | ☐ | Transmitters | ☐ | Jacket Fabrication | Umbilicals | Offshore Drilling Rigs | Storage Tanks |
| Electrical Cables / Junction Boxes | ☒ | Field Instruments | ☐ | Topside Fabrication | Other subsea equipment | Other Wellhead Equipment | Equipment Installation |
| UPS / Battery Chargers | Instrumentation Equipment | Pressure Gauges | FFP Audits | ☐ | Completion Equipment | Crane Installation |
| Client | Supplier | Equipment | Activities |
|---|
| Manufacturer | Client |
|---|
| BABCOC&KWILCOX- Diamond Power Specialty Ltd Glasgow - Scotland | HZI (Hitachi Zosen Inova)- Zurich, Switzerland |
| Inline Valve Ltd | GCC China |
| Schneider Electric Ltd | CLP Power Hong Kong Ltd |
| Chemical& Allied Products PLC, Nigeria | AKZONOBEL Decorative Coatings Company |
| Howden Compressor | ADNOC-NMDC |
Client: ADNOC Offshore
Vendor: Celeros Flow Technology, Glasgow, UK
Product: Water Injection Main Pump Package
- Witnessed factory acceptance testing comprising pump performance testing, NPSH verification using the 3% head-drop method, and a four-hour mechanical run test in accordance with the approved ITP and FAT procedure.
- Verified test setup, calibrated instrumentation and operating conditions.
- Monitored and reviewed flow rate, suction and discharge pressures, pump speed, motor current, voltage, power consumption, casing vibration, bearing temperatures and lubrication-oil temperatures.
- Confirmed operational stability across maximum, rated and reduced-flow conditions, with no abnormal vibration, noise, temperature rise, instability or interruption observed.
- Reviewed recorded test data, applicable drawings, calibration certificates and supporting quality documentation for compliance with ADNOC Offshore/NMDC project requirements.
Client: Wood Group
Vendor: Score Australasia / Davidsons Blast Services Ltd Aberdeen – Scotland
Product: Actuated Valve Assemblies
Standards: ISO 8501-1 Sa 2.5, ISO 19840 and ISO 12944
- Witnessed surface preparation and coating inspection, including surface cleanliness, blast profile, surface chloride contamination, environmental conditions, abrasive conductivity, final coating appearance and DFT.
- Reviewed coating documentation and calibration certificates and assessed preservation readiness.
Client: ADNOC Offshore / McDermott Middle East
Vendor: Pietro Fiorentini / TÜV SÜD National Engineering Laboratory (NEL), East Kilbride, UK
Product: Multiphase Flow Meters (MPFM)
- Witnessed dynamic flow loop performance testing (FAT) of multiphase flow meters.
- Verified approved FAT and performance test procedures, calibration certificates, instrumentation records and quality documentation.
- Witnessed live flow testing using oil, water and gas mixtures under simulated operating conditions.
- Verified meter performance, repeatability, uncertainty acceptance criteria, data acquisition functionality and compliance with project specifications, ITP requirements and ADNOC Offshore / McDermott quality requirements.
Client: Acciona Agua / Samsung C&T – Qatar Facility E IWPP
Vendor: Bray Controls Glasgow - Scotland
Product: Manual and Motor Operated Butterfly Valves (8” to 28”)
- Witnessed FAT, hydrostatic shell and seat pressure testing, operational testing, dimensional verification, visual inspection and documentation review in accordance with approved ITP, FAT procedures, datasheets and project specifications.
- Verified valve identification, orientation, nameplates, coating condition, gearbox installation, assembly workmanship and preservation requirements.
- Reviewed 3.1 material certificates, PED certification, gearbox documentation and calibration records.
- Raised technical comments concerning documentation inconsistencies, coating damage, calibration certification validity and traceability records.
Client: McDermott Middle East – ADNOC Offshore Project
Vendor: Celeros Flow Technology; Sub-supplier: Denholm Wellclad Ltd, Glasgow, UK
Product: Horizontal Bandlock 2 Closures, ASME Class 1500 – Hubs and Doors with Alloy 625 Weld Overlay
Standards: ASME Class 1500
- Witnessed in-process inspection and NDT of Alloy 625 weld-overlay areas in accordance with the approved ITP and NDE procedures.
- Verified identification and traceability of hubs, doors and ERNiCrMo-3 weld consumables against EN 10204 Type 3.1 MTCs, heat numbers and route cards.
- Witnessed PMI of Alloy 625 weld consumables and deposited weld metal using a calibrated XRF analyser.
- Reviewed WPS, PQR, welder qualifications, NDT personnel certification, consumable certificates and calibration records.
- Conducted visual/workmanship inspection of the production test coupon and completed hub/door weld-overlay surfaces.
- Witnessed 10% first-layer DPI and subsequent 100% VT and DPI of completed overlay areas.
- Witnessed UT bonding examination for lack of fusion and disbondment using calibrated UT equipment, a V2 reference block and weld-overlay reference step block.
- Reviewed NDT reports, signed ITP stages and supporting quality documentation, and recorded outstanding matters relating to PTC welding parameters, PWHT status and hardness testing.
Client: SBM Offshore
Vendor: HEATRIC / SGS UK Ltd
Product: 2nd Stage IGC Discharge Cooler – PWTP Mechanical & Metallurgical Testing
Standards: ASME, ASTM and ISO
- Witnessed and reviewed tensile, Charpy impact at -46°C, bend, hardness, ferrite and metallographic testing of PWTP samples for duplex stainless steel weldments.
Client: Samsung C&T / Acciona – Qatar Facility E IWPP Projec
Vendor: Bray Controls UK Ltd
Product: Manual & Motor Operated Butterfly Valves for Water Plant
- Witnessed hydrostatic shell and seat testing, functional testing, dimensional and nameplate verification, metallic surface protection inspection and final inspection in accordance with approved ITP, test procedures and project requirements.
Client: MAPA Construction / Juranah Water Reservoir Company (JWRC)
Vendor: Scotmas Group Ltd
Product: Chlorine Dioxide Generator Systems, Dosing Manifolds & Control Panels
Standards: IEC requirements
- Witnessed FAT, hydrostatic pressure testing, electrical and instrumentation verification, panel wiring checks, PLC I/O verification using 4–20 mA simulation, HMI functional testing, signal and alarm verification, P&ID cross-checking, control panel inspection and functional testing of chlorination systems.
Client: ADNOC Offshore / NMDC Energy
Vendor: Curtiss-Wright / Eta Process Plant
Product: Pressure Safety Valves (PSVs) for Sea Water Filtration Package
- Performed final inspection and documentation review of Monel/Hastelloy PSVs, including visual, nameplate and serial-number verification, inspection against piping isometrics and ITP requirements, review of valve test reports, coating/DFT verification and release-readiness assessment.
Client: ADNOC Offshore / McDermott Middle East Inc.
Vendor: Online Electronics Ltd / Gorilla Corrosion Services Ltd
Product: Non-Intrusive Pig Signallers
Standards: ASTM D4541
- Witnessed painting and coating inspection, including DFT measurements and adhesion pull-off testing in accordance with ASTM D4541 and approved coating procedures.
- Verified coating reports, calibration status, test plates and painting documentation against ITP requirements.
Client: Kanadevia Inova ( HZI)
Vendor: Forbes Technologies Ltd
Product: 3 off 100m³ Fully Demineralised Water Storage Tanks (GRP/FRP Composite Tanks) – Thameside ERF Project
Standards: EN 13121
- Performed final inspection workshop, pre-delivery inspection and pre-shipment inspection, including visual, dimensional, Barcol hardness, laminate thickness, nameplate, internal/external surface, nozzle/manhole, drawing, ITP, documentation and spare-parts checks.
Client: COOEC / PIC Project
Vendor: Solartron ISA / DNV
Product: Wet Gas Flowmeters
- Witnessed dry gas flow calibration at a UKAS-accredited facility, including installation verification against GA drawings, DP tapping verification, instrumentation and calibration checks, calibration-data review, flow-point verification, parameter monitoring and assessment of calibration results.
Client: NPCC-SAIPEM JV
Vendor: Washington Components Ltd E Blast, eGroup Ltd Aberdeen
Product: Subsea umbilical termination hardware (hang-offs & armour bodies)
Standards: ISO 4624, ISO 16276
- Performed paint adhesion pull-off testing and coating inspection, including DFT measurement and visual assessment.
- Witnessed ISO 4624 pull-off adhesion testing and evaluation per ISO 16276.
- Verified coating procedures, QA coating reports, calibration of pull-off testers and DFT gauges, MTCs, coating documentation and traceability records.
- Conducted subsea offshore coating compliance verification and audited paint-workshop facilities and storage conditions.
Client: McDermott (MDR)
Vendor: Metec SARL -UK Averon Engineering Aberdeen – Scotland
Product: ROV-installable retrofit retroclamps for offshore subsea pipeline/umbilical systems
- Performed final inspection, visual and dimensional verification against approved GA drawings, coating DFT inspection, MTC/NDT/certification-package review, traceability and marking checks, punch-list issuance and re-inspection coordination.
Client: ADNOC Gas
Vendor: Howden CO Glasgow
Product: HYDROCARBON FLARE GAS RECOVERY COMPRESSORS
Standards: API 619
- Performed FAT of oil-free compressors in accordance with API 619.
- Verified start-up inspection, stabilisation run, trip speed test, four-hour mechanical run test, heat run test and performance testing at multiple discharge-pressure set points.
- Monitored speed, vibration, bearing temperature, suction/discharge pressure and temperature, lubrication-oil system and dry gas seal operation.
- Reviewed FAT procedure, ITP requirements, test-instrument calibration and FAT records.
Client: KOC ( KUWAIT OIL COMPANY)
Vendor: Howden CO Glasgow
Product: Bareshaft Compressor
Standards: API 619 5th Edition
- Witnessed hydraulic testing of the casing assembly, dynamic balance of male and female rotors, residual-unbalance checks, one-lobe testing, four-hour mechanical run testing and one-hour performance testing.
- Reviewed compressor teardown and MRB documentation.
Client: Petrobras
Vendor: Techflow Marine
Product: Offloading System - UCP PN-UH-(FWD) & PN-UH-(AFT)
Standards: IEC 60204-1 and IEC 60079
- Executed FAT and partial integrated FAT of offshore offloading control panels.
- Performed E&I inspection, wiring and termination checks, protective-earth continuity and insulation-resistance testing using calibrated instruments.
- Checked panel assembly against GADs, wiring schematics, loop diagrams and BOM.
- Supported PLC/HMI functional checks, I/O verification and Cause & Effect matrix review.
- Inspected enclosure build, cable entry layout, labelling, identification plates and internal component installation.
- Coordinated network-switch configuration and FAT execution with the vendor electrical engineer.
- Raised punch-list items and supported system readiness for offshore commissioning.
Client: McDermott
Vendor: FTV Proclad International Limited – Scotland
Product: Connector Subsea Solutions 32in #900 mechanical connectors
- Performed welding inspection, machining inspection, expediting, ultrasonic examination of cladding, visual and clad-thickness checks, liquid penetrant inspection, PMI of clad overlay, hardness testing in the groove area and final dimensional inspection using FARO.
Client: ADNOC OFFSHORE
Vendor: Stelex Engineering Test Facility: Rossendale Group
Product: Seawater Winning Pump
- Witnessed lifting-tools load testing on lifting lugs with MPI NDE.
Client: MDR - AHI
Vendor: Puma Fire Products Limited
Product: Fire Rated Pressure Relief Dampers
- Performed visual, dimensional and tag checks and witnessed damper opening-pressure testing.
Client: ADNOC OFFSHORE
Vendor: GDC Precision Engineering GALSGOW
Product: WATER INJECTION MAIN PUMPS
- Performed ferrite and PMI testing, visual and dimensional inspection, DPI, hardness checks and document review.
Client: HHI
Vendor: Stainless Restoration Ltd (SRL) Manchester
Product: Printed Heat exchanger
- Inspected surface preparation, dust, salt, surface cleanliness, surface profile, paint application, DFT and pull-off adhesion testing.
Client: SAIPEM
Vendor: Oceaneering- Element Materials Technology
Product: STEEL TUBE ELECTRICAL UMBILICAL
- Witnessed qualification-weld mechanical testing.
Client: Various Projects
Vendor: Multiple Vendors
Product: Gaskets / Flange Assemblies
- Inspected and verified sealing systems including RIG gaskets, flanges and bolted connections for material compliance, correct installation and sealing integrity against applicable codes and project specifications.
Client: ADNOC OFFSHORE
Vendor: Celeros Flow Technology (GD Engineering) (Glacier Energy)
Product: 18” to 28” Bandlock 2 Closure
- Witnessed DPI and UT of weld overlay.
Client: SBM
Vendor: Heatric Parker – SGS Lab
Product: Printed Heat exchanger
- Witnessed PWTP mechanical testing.
Client: SAIPEM
Vendor: Oceaneering- Hydrasun Ltd
Product: STEEL TUBE ELECTRICAL UMBILICAL (Manifold and tubes)
- Witnessed hydrostatic and flushing tests.
Client: ADNOC OFFSHORE
Vendor: Eta Process Plant a Division of Koch Engineered Solutions Ltd (Norton Cast Products Limited)
Product: DEAERATOR PACKAGE
- Witnessed solution-anneal heat treatment of casing and joint plates.
Client: ADNOC OFFSHORE
Vendor: Clyde Union Pumps Ltd (STW (Non-Destructive) Ltd)
Product: WATER INJECTION MAIN PUMPS Pump Shaft
- Performed visual and dimensional inspection and ultrasonic testing.
Client: Scottish Water – Thames Water -
Vendor: Water Research center (WRC) (Swindon) (6 month).
Product: Water main Pipeline Flow detector
- Worked as an NDT inspection engineer, consultant and proposal engineer.
- Prepared NDT procedures and proposals for different clients according to applicable standards and client specifications.
- Reviewed NDT reports from international UAE and Saudi Arabia projects.
- Performed UT thickness measurement and CCTV corrosion inspection on a main water pipeline.
- Witnessed and performed flowmeter calibration testing and inspection.
Client: HHI (HYUNDAI HEAVY INDUSTRIES)
Vendor: Krohne Limited
Product: Coriolis Flowmeter
- Performed final coating inspection against painting specification B8/RAL 7035, visual and dimensional checks and MTC review.
Client: Air product
Vendor: Welland Power Limited
Product: Diesel Generator
- Performed visual and dimensional inspection and FAT, including performance, fuel-system, exhaust, vibration, noise, temperature, load, voltage, winding and resistance tests.
- Checked control-panel functionality and reviewed MTCs, CofC and reports.
Client: HHI (HYUNDAI HEAVY INDUSTRIES)
Vendor: Heatric Division of Meggitt (UK) Ltd
Product: BC Discharge Cooler - GEC Discharge Cooler GIC Discharge Cooler
- Attended PIM and performed fit-up, welding, dimensional and document inspections, hydrostatic testing, RT-film review, DPI, PMI and welding qualification and other NDT/DT testing.
Client: Kuwait Energy
Vendor: KROHNE Ltd
Product: Coriolis Flow Meters
- Witnessed FAT including hydrostatic testing and flow calibration in accordance with approved ITP and project procedures.
- Monitored calibration accuracy and reviewed calibration certificates.
- Identified and followed up calibration non-conformances and retesting.
Client: ADNOC OFFSHORE
Vendor: Intertek – Teddington
Product: EXPANSION BELLOWS MATERIAL
Standards: A262-E, G28-A
- Witnessed material sampling, cutting, tensile, hardness, Charpy, chemical-analysis and corrosion testing and reviewed MTCs and certification.
Client: SBM
Vendor: Sulzer/ Tinsley Bridge Services
Product: Whiptail skid base frame
- Performed surface-preparation and painting inspection, including salt, dust, surface-profile, DFT and WFT checks.
Client: Petrobras
Vendor: Heatric
Product: Injection Gas Compression, Discharge Cooler (Heat Exchanger)
- Witnessed high- and low-pressure hydrostatic testing, welding visual inspection, dimensional inspection, MTC review and NDT-report review.
Client: Air Product
Vendor: Blackhall Engineering Ltd
Product: 3-way Diverter valves
- Performed visual and dimensional inspection before assembly, cleanliness inspection during assembly, tagging and marking, preservation and packing, shipping inspection and documentation review.
Client: Pall Filtration Singapore End user (SHELL)
Vendor: Celeros Flow Technology, GD Engineering
Product: 20" Vertical [with Davit] Bandlock 2 Closure
- Performed DPI of weld preparation, FAT and performance testing, PMI, MTC and CofC review, visual and dimensional inspection, final nameplate and tagging inspection, packing, preservation and IRN issuance.
Client: ADNOC-ORASCOM
Vendor: Busch GVT- Busch UK
Product: Vacuum pump Skid and Vacuum Ejectors
- Witnessed FAT, performance and mechanical-run testing of vacuum pumps and ejectors, hydrostatic testing, visual and dimensional inspection, painting inspection, document review, CofC review, final inspection and IRN issuance.
Client: AIR PRODUCT
Vendor: Econotech Ltd
Product: Control Panel – Communication system (VCCS – telecom system)
- Witnessed FAT for call routing, radio and telephone interfaces, hotline, intercom, push-to-talk, echo cancellation and gain controls.
- Reviewed software and configuration, redundancy and failover, electrical hardware, UPS, wiring, connectors, network switches, audio interfaces and control units.
- Performed document, visual and dimensional inspections.
Client: ADNOC GAS PROCESSING
Vendor: Twiflex Resident inspector for 3 months
Product: Centrifugal Compressor
- Inspected coupling fabrication, NDT, phosphating, component and assembly balancing, repeatability balancing, residual-unbalance and interchangeability checks, insulation resistance, packing, marking and shipping.
Client: CCTC- Adnoc Offshore
Vendor: Wozair Ltd
Product: Fire & Gas Dampers
- Performed material-receipt inspection, MTC review, FAT, performance, electrical wiring, insulation and continuity, signal and feedback-loop, dimensional, visual and final tagging/nameplate inspections, CofC review and IRN issuance.
Client: ADNOC (Offshore)
Vendor: Amarinth
Product: Close drain Pump Open Drain Pump
- Performed material-receipt, visual, dimensional, NDT, document, CofC, PMI and hydrostatic inspections and witnessed FAT, mechanical-run, performance, noise, vibration, temperature and electrical insulation-resistance testing.
Client: Qatar Energy
Vendor: Vikoma International Limited
Product: Oil Spill Containment Package (Offshore)
- Performed visual and dimensional inspection, document review, FAT, functional testing and IRN issuance.
Client: ENERFLEX-ENQUEST
Vendor: Specialist Heat Exchangers Ltd
Product: Emission reduction Package (Regeneration Gas Cooler Condensate Cooler)
- Performed visual, dimensional, welding-book and document inspections, hydrotesting, FAT and functional/mechanical-run testing including noise, vibration and airflow checks.
Client: MMHE
Vendor: EATON Powering Business Worldwide Ltd
Product: PA/GA Offshore Equipment
- Performed FAT, visual and dimensional inspection, document review and PSI.
Client: Petronash
Vendor: Sundyne HMD Kontro Sealless Pumps
Product: Magnetic Drive API 685 Sealless Centrifugal Pumps in Compliance to API 685
Standards: API 685
- Inspected surface preparation, cleanliness, surface profile, salt and dust, painting process, WFT, DFT, visual appearance and adhesion.
- Reviewed documents and issued IRN.
Client: Hindustan Mittal Energy Ltd.(HMEL)
Vendor: M-Flow Technologies Ltd
Product: Multiphase Flowmeter
- Witnessed insulation-resistance and performance testing.
Client: NCOC
Vendor: Celeros Flow Technology, GD Engineering
Product: 1 x 20" 600# Horiz. Bandlock 2 Closure
- Witnessed GTAW welding process.
Client: INTECSEA offshore /Reliance
Vendor: Lacmil
Product: Hang-off Collar System/ Offshore Subsea
- Performed dimensional and weight control, electrical continuity, EF kinematic, locking-plate fit-up, EF recovery/riser-release, fit-up and leak testing for watertight covers, production risers, gas-export risers and dynamic umbilical.
Client: Gazprom (Catalytic Systems), Russia
Vendor: Silverson Machines Ltd
Product: Mixer model:450/600 Multi-stage inline Mixer
- Witnessed hydrostatic, running and functionality testing in water.
Client: TATA steel
Vendor: FIVES CRYO
Product: Brazed Aluminum Exchanger
- Performed visual inspection, helium leak testing and endoscopic cleanliness inspection.
Client: Shell Crux
Vendor: JDR Cables
Product: Subsea umbilical
- Performed in-progress inspection of electrical and fibre-optic cables and hydraulic hoses, FAT, reeling and final inspection.
Client: Arauco construction, Chile
Vendor: Titan Enterprises
Product: Flowmeter
- Witnessed insulation-resistance and performance testing.
Client: Faedda verniciatura
Vendor: BP
Product: Pipe
- Performed coating and painting inspection.
Client: TATA PROJECTS LTD
Vendor: STOHR ARMATUREN GmbH &Co.KG
Product: ELECTRO-PNEUMATIC VALVES
- Performed visual quality control and witnessed pneumatic shell and seat-pressure testing.
Client: Hindustan Mittal Energy Ltd.(HMEL)
Vendor: Breetec International Nv
Product: Pressure Relief Valve
- Performed visual and dimensional inspection, PMI and document review.
Client: Abu Dhabi National Oil Company (ADNOC)
Vendor: BERNOULLI SYSTEMS AB
Product: PC Self Cleaning Sea Water Filter
- Witnessed hydrostatic pressure testing, dimensional inspection and review of hardness reports and calibration certificates.
Client: Petrofac
Vendor: IMI BOPP & REUTHER
Product: Fixed SAFETY RELIEF VALVE
- Performed visual inspection and witnessed seat-leakage and set-pressure testing.
Client: Technimont C.A.M.P.I Srl
Vendor: Alfa Laval
Product: Oil Separator
- Witnessed performance testing and performed visual and dimensional inspection.
Client: Kuwait Oil Company (KOC)
Vendor: T2 Alloys Limited
Product: Alloy Pipes
- Performed visual and dimensional inspection and packing inspection.
Client: Siemens Energy
Vendor: JDR CABLE ltd
Product: Umbilical Fiber Optic cable
- Performed OTDR, insertion-loss, continuity, visual and dimensional testing and document review.
Client: SembCorp Marine, Singapore
Vendor: Flowline Systems Ltd
Product: Flowmeter
- Witnessed FAT and reviewed documents and MTCs.
Client: Technimont C.A.M.P.I Srl
Vendor: Barth & Höpfinger GmbH
Product: Vacuum Ejectors
- Performed visual, final, dimensional and DFT inspections and document review.
Client: Groupement Berkine (Algeria Oil & Energy)
Vendor: Curtisswright Company
Product: Safety valves
Standards: ASME standards
- Witnessed hydrostatic and functional testing based on the ITP and ASME standards.
- Controlled QA documents and procedures for safety valve series 3800 and 2600.
Client: L&T HYDROCARBON ENGINEERING LIMITED -ABU DHABI
Vendor: ITT Bornemann company
Product: Multiphase Pumps, Oil piping systems. Ball valves
- Witnessed performance, mechanical-run, disassembly and strip testing of a multiphase pump and VT of bearings, flanges, gearbox and timing gears.
- Witnessed hydrostatic pressure testing of pump piping systems.
- Performed weld inspection, visual, PMI, hardness and radiographic inspection of piping spools.
- Reviewed and signed NDT protocols, material certifications and calibration certificates and inspected pump-valve painting.
Client: pt pln (persero) Indonesia
Vendor: Rolls-Royce Bergen Engines AS
Product: Stationary engines
- Witnessed FAT and engine performance at different loads, compared machine test reports with quality documentation and identified variations in engine and generator parameters.
Client: Duqm power
Vendor: Siemens
Product: Gas Turbine
- Performed final and visual inspection of welds, dimensions and machined parts and reviewed material certificates.
Client: SK E&C
Vendor: Clyde Bergemann Eesti
Product: Bottom Ash Removal System/D Pump, Conveying Pipes
- Performed final, weld, dimensional, coating and document inspections, witnessed hydrostatic pressure testing and reviewed welding documents and packing.
Client: Shell
Vendor: FLEXIBLE ENGINEERED SOLUTIONS
Product: Riser DBSC clamp and Umbilical DBSC clamp
- Witnessed functional and performance FAT and performed visual, dimensional and document inspections.
Client: SGS
Vendor: ACE Winches Ltd
Product: Hydraulic Winches-38.5 Ton- 19.4 Ton
- Performed visual inspection, FAT, document review, packing and marking inspection.
Client: ARAMCO
Vendor: IPP ACCURA Ltd ARAMCO Project
Product: Duplex Fittings inspections, (Elbow,Tee-Reducer, Equal Tee, weldolet etc.)
- Reviewed material certificates and performed material, dimensional, visual, document, coating, preservation, packing and final inspections.
Client: Maeda Mini Cranes ltd
Product: Crane
- Performed drawing, material certificate, material, dimensional, functional, visual, document and packing inspections.
Client: Qatar Gas
Vendor: ROTORK CONTROLS LTD
Product: Hydraulic Actuator (Manual Bal valves and Actuated valves)
- Reviewed documents and witnessed FAT and performance testing of hydraulic actuators and manual ball and actuated valves and inspected visual condition, packing and preservation.
Client: MODEC OFFSHORE PRODUCTION SYSTEMS (SINGAPORE) PTE LTD-- Baker Hughes
Vendor: Damper Technology Ltd
Product: OTSG Damper
- Performed visual and dimensional inspection against GA drawings and DPI/MPI NDT.
Client: Total Energies - SINOPEC
Vendor: Rossendale Group
Product: Motor Lifting Frame
- Reviewed material certification and witnessed proof-load testing and post-test MPI/DPI.
Vendor: Goodwin Steel Castings Limited
Product: 64” Buckling Pin Relief Valve (Body and shaft)
- Performed NDE, hardness, welding visual, dimensional and final documentation review.
Client: Total Energies (Sinopec)
Vendor: High Tech Fabrications
Product: Column Pipes and Discharge Heads
- Performed PMI inspection and witnessed hydrostatic pressure testing of column pipes and discharge bends.
Client: Techflow Marine, Bedlington
Product: HPU
- Witnessed FAT of HPU FWD/AFT and reviewed documents and CofC.
Client: ENI IRAQ
Vendor: Eta PROCESS PLANT KOCH ENGINEERED SOLUTIONS LIMITED
Product: Deaeration package internals and ancillaries Vacuum pump skid
- Performed PSI, document review, packing and preservation inspection.
Client: Kuwait Oil Company (KOC)
Vendor: Morris Ejector Technologies
Product: Venturi GAS ejector
- Performed visual, dimensional and final inspection, FAT, performance testing, tagging and documentation review.
Client: (Rotary Engineering Pte. Ltd) QATAR ENERGY
Vendor: SPP Pumps
Product: Fire water Pump
- Witnessed FAT, hydrostatic testing and impeller balancing and performed expediting, visual, material, document and IRN inspections.
Client: ADNOC
Vendor: Honeywell UK
Product: Gas & Fire Detector
- Performed pre-inspection, document review, FAT, visual, packing, marking and pre-shipping inspection.
Client: ADNOC
Vendor: Morris Line Engineering ltd
Product: ISOLATOR SWITCH/EARTH SWITCH FOR 33KV OHL
- Witnessed electrical and mechanical FAT and performed coating, document, visual and dimensional inspections.
Client: Mitsubishi Chemical UK limited
Vendor: TEMA ENGINEERING LTD
Product: CARTRIDGE FILTER plates for Filter Vessel
- Reviewed PMI, material certificates, weld-consumable certificates, WPQ and NDE personnel PCN records.
Client: Petrofac Engineering Services (Malaysia) Sdn Bhd
Vendor: Shipham Valves
Product: Globe Valves (1”-2”-3”-4”)
- Witnessed FAT and reviewed material certificates and documents.
Client: Highfield Gears
Product: Subsea actuators
- Witnessed FAT and performed document, visual and dimensional inspections.
Client: CLADTEK (Mansa Engineering Limited)
Vendor: Shawcor UK Ltd (LJF Custom Coatings Ltd ) Aberdeenshire
Product: Subsea Jumper Line Pipe and Bends Supply
- Performed painting inspection of FBE and GSPU coating and surveillance of flexible-pipe manufacturing, pipe layers, reeling and rewinding against project specifications and ITP requirements.
Client: ADNOC
Vendor: Inline Valve Ltd
Product: Actuated Ball & Globe Valves
- Performed document review, expediting, hydro and gas testing, actuator functional testing and final inspection.
Client: ADNOC
Vendor: Amarinth Ltd
Product: Pump
- Performed document review, performance, hydrostatic, vibration and noise testing and final inspection.
Client: CPP
Vendor: OLIVER VALVES
Product: SUBSEA CHECK VALVES – needle valves
- Witnessed hyperbaric and pneumatic FAT and reviewed documents.
Client: LukOil Mid-East Limited (LMEL)
Vendor: Altron Ltd
Product: IT AND TELECOMMUNICATION& SECURITY SYSTEMS
- Performed document, dimensional, visual and PSI inspection of voice/VoIP, structured cabling, network redundancy, CCTV, access control and intrusion-detection systems.
Client: Qatar Gas
Vendor: Ruhrpumpen UK
Product: Closed Drain Pump
Client: ADNOC
Vendor: EATON MEDC Powering Business Worldwide Ltd
Product: Fire and Gas Devices
- Performed FAT, visual and dimensional inspection, document review and pre-shipment inspection.
Client: SIEMENS ENERGY
Vendor: Evoqua Water Technologies
Product: UV CHAMBERs
- Witnessed FAT and hydrostatic testing and performed visual, dimensional and document inspections.
Client: SEAWING Company
Vendor: Atg airports Limited
Product: AGL product
- Performed visual, dimensional and PSI inspection.
Client: Kamit Energies Uganda (Total Energies EP Uganda Ltd)
Vendor: Qualitek Ltd (SPP)
Product: Diesel Firewater and Jockey Pumps
- Performed welding visual and dimensional checks and verified materials.
Client: MMHE
Vendor: Freudenberg Oil & Gas Technologies
Product: Compact Flanges 34”, Alloy 625 weld overlay. ASTM A694 F65
Standards: ASTM A694 F65
- Performed visual, dimensional, UT, MPI, DPI, weld-overlay thickness, hardness and PMI inspections and reviewed material certificates, CofC and documents.
Client: LANGLEY ALLOYS Limited
Vendor: Pipe
- Performed final, visual/workmanship and weld inspection and reviewed the material data book.
Client: Special Piping Materials Limited
Vendor: PIPE, ELBOW, FLANGE WELLDNECK
- Performed quantity, visual, dimensional and document inspection.
Skills
- Mechanical Engineering
- NDT Inspection
- Welding Inspection
- Quality Assurance / Quality Control
- Supplier Quality Surveillance
- Third-Party Inspection
- Vendor Inspection
- Painting / Coating Inspection
- NDT Expediting and Coordination
- Field Expediting
- Supplier Technical Assessment
- Inspection Auditing
- Lifting and Rigging Inspection
- Offshore Operations
- Mechanical Testing
- Civil Construction QA/QC
- Inspection Procedures and Reports
- WPS / PQR / WPQR / WQT Review
- ITP Review
- Material Identification and Traceability
- Technical Documentation Review
- Steel Structure Drawing and Analysis
Commodities
- Plates
- Pipes
- Flanges and Fittings
- Castings
- Forgings
- Fabricated Items
- Wind Turbine Monopiles
- Wind Turbine Jackets
- Pressure Vessels
- Heat Exchangers
- Columns and Reactors
- Boilers
- Process Control and Safety Valves
- Air Cooled Heat Exchangers
- Storage Tanks
- Line Pipes
- Pumps
- Compressors
- Turbines
- Centrifugal Fans
- Diesel Engines
- Gears
- Reciprocating Equipment
- Valves
- Subsea Valves
- Flexible Pipes and Risers
- Umbilicals
- Subsea Structures
- Subsea Equipment
- Generators
- Motors
- Transformers
- Switchgears and Circuit Breakers
- Electrical Panels
- Electrical Cables and Junction Boxes
- UPS and Battery Chargers
- Instrumentation Equipment
- Communication Systems
- Fire and Gas Detection
- Metering Equipment
- Control Panels
- Transmitters
- Field Instruments
- Pressure Gauges
- Lifting Equipment
- Cranes
- Hoists
- Slings
- Winches
- Lifting Cables
- Chain Pulley Blocks