Abouzar Zaer is a mechanical engineer experienced in Non-Destructive Testing, weld inspection, and the design, analysis, and testing of mechanical devices. He has a strong background in quality assurance, maintenance, offshore operations, lifting and rigging inspections, and process and safety improvements. His inspection scope covers mechanical, piping, structural, welding, coating, rotating, subsea, electrical, instrumentation, and water-treatment equipment, including FAT, hydrostatic, performance, dimensional, NDT, and documentation activities. He has prepared NDT procedures and proposals, reviewed international NDT reports, and carried out UT thickness measurement and CCTV corrosion inspection on water pipelines. He also brings substantial expediting, vendor surveillance, technical documentation, and QC team-management experience across oil and gas, refinery, petrochemical, power, and industrial projects.
projects: table row differs from source — check column alignment: | General - Instrumentation | ☒ | Flanges & Fittings | Stainless Steel | Columns
projects: table row differs from source — check column alignment: | Generators | ☐ | Communication Systems | Offshore Structure Fabrication | Subs
projects: table row differs from source — check column alignment: | McDermott Middle East – ADNOC Offshore Project | Celeros Flow Technology; Sub-
projects: table row differs from source — check column alignment: | SBM Offshore | HEATRIC / SGS UK Ltd | 2nd Stage IGC Discharge Cooler – PWTP Me
projects: table row differs from source — check column alignment: | MAPA Construction / Juranah Water Reservoir Company (JWRC) | Scotmas Group Ltd
projects: table row differs from source — check column alignment: | ADNOC Offshore / NMDC Energy | Curtiss-Wright / Eta Process Plant | Pressure S
projects: table row differs from source — check column alignment: | Kanadevia Inova ( HZI) | Forbes Technologies Ltd | 3 off 100m³ Fully Demineral
projects: table row differs from source — check column alignment: | Petrobras | Techflow Marine | Offloading System - UCP PN-UH-(FWD) & PN-UH-(AFT
projects: table row differs from source — check column alignment: | ADNOC Gas | Howden CO Glasgow | HYDROCARBON FLARE GAS RECOVERY COMPRESSORS | P
projects: table row differs from source — check column alignment: | NMDC | EXHEAT Ltd, Watton, Norfolk, UK | Electrical Process Heater Package, Tu
projects: table row differs from source — check column alignment: | Scottish Water – Thames Water - | Water Research center (WRC) (Swindon) ( 6 mo
projects: table row differs from source — check column alignment: | Various Projects | Multiple Vendors | Gaskets / Flange Assemblies | Inspection
projects: table row differs from source — check column alignment: | ADNOC OFFSHORE | Celeros Flow Technology (GD Engineering) (Glacier Energy) | 1
projects: table row differs from source — check column alignment: | SAIPEM | Oceaneering - Element Materials Technology | STEEL TUBE ELECTRICAL UM
projects: table row differs from source — check column alignment: | ADNOC-ORASCOM | Busch GVT- Busch UK | Vacuum pump Skid and Vacuum Ejectors | F
projects: table row differs from source — check column alignment: | AIR PRODUCT | Econotech Ltd | Control Panel – Communication system (VCCS – tel
projects: table row differs from source — check column alignment: | L&T HYDROCARBON ENGINEERING LIMITED -ABU DHABI | ITT Bornemann company | Multi
projects: table row differs from source — check column alignment: | ADNOC | Inline Valve Ltd | Actuated Ball & Globe Valves | Performed document r
projects: table row differs from source — check column alignment: | CLADTEK (Mansa Engineering Limited) | Shawcor UK Ltd (LJF Custom Coatings Ltd
projects: table row differs from source — check column alignment: | ADNOC | Amarinth Ltd | Pump | Performed document review, performance, hydro, v
projects: table row differs from source — check column alignment: | Petrobras | Musgrave Generators | Generator/Diesel Generator | Performed visua
projects: table row differs from source — check column alignment: | Kuwait Energy | KROHNE Ltd | Coriolis Flow Meters | Performed FAT including hy
projects: table row differs from source — check column alignment: | SAIPEM | Oceaneering- Hydrasun Ltd | STEEL TUBE ELECTRICAL UMBILICAL (Manifold
projects: table row differs from source — check column alignment: | Qatar Energy | Vikoma International Limited | Oil Spill Containment Package (O
projects: table row differs from source — check column alignment: | Petronash | Sundyne HMD Kontro Sealless Pumps | Magnetic Drive API 685 Sealles
projects: table row differs from source — check column alignment: | Siemens Energy | JDR CABLE ltd | Umbilical Fiber Optic cable | Performed OTDR
projects: table row differs from source — check column alignment: | Shell Crux | JDR Cables | Subsea umbilical | Inspected electrical and fibre-op
projects: table row differs from source — check column alignment: | Groupement Berkine (Algeria Oil & Energy) | Curtisswright Company | Safety val
projects: table row differs from source — check column alignment: | ENI IRAQ | Eta PROCESS PLANT KOCH ENGINEERED SOLUTIONS LIMITED | Deaeration pa
projects: table row differs from source — check column alignment: | ADNOC | Honeywell UK | Gas & Fire Detector | Performed pre-inspection, documen
projects: table row differs from source — check column alignment: | ADNOC | Morris Line Engineering ltd | ISOLATOR SWITCH/EARTH SWITCH FOR 33KV OH
projects: table row differs from source — check column alignment: | Audit | Manufacturer | Client |
projects: only 57 table rows extracted but the source's largest table has ~86 rows — possible truncation, review required
| Client | Supplier | Equipment | Activities |
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| ADNOC Offshore | Celeros Flow Technology, Glasgow, UK | Water Injection Main Pump Package | Witnessed Factory Acceptance Testing comprising pump performance testing, NPSH verification using the 3% head-drop method, and a four-hour Mechanical Run Test in accordance with the approved ITP and FAT procedure. Verified test setup, calibrated instrumentation and operating conditions. Monitored and reviewed flow rate, suction and discharge pressures, pump speed, motor current, voltage, power consumption, casing vibration, bearing temperatures and lubrication-oil temperatures. Confirmed operational stability across maximum, rated and reduced-flow conditions, with no abnormal vibration, noise, temperature rise, instability or interruption observed. Reviewed recorded test data, applicable drawings, calibration certificates and supporting quality documentation for compliance with ADNOC Offshore/NMDC project requirements. |
| Wood Group | Score Australasia / Davidsons Blast Services Ltd Aberdeen – Scotland | Actuated Valve Assemblies | Witnessed surface preparation and coating inspection activities including verification of surface cleanliness to ISO 8501-1 Sa 2.5, blast profile measurement using Testex replica tape, surface chloride contamination testing (Bresle method), environmental condition checks, abrasive conductivity testing, final coating visual inspection and DFT verification in accordance with ISO 19840 and ISO 12944. Review of coating documentation, calibration certificates and preservation readiness assessment. |
| ADNOC Offshore / McDermott Middle East | Pietro Fiorentini / TÜV SÜD National Engineering Laboratory (NEL), East Kilbride, UK | Multiphase Flow Meters (MPFM) | Witnessed Dynamic Flow Loop Performance Testing (FAT) of Multiphase Flow Meters (MPFM). Verified execution of approved FAT and performance test procedures, reviewed calibration certificates, instrumentation records and quality documentation. Witnessed live flow testing using oil, water and gas mixtures under simulated operating conditions. Verified meter performance, repeatability, uncertainty acceptance criteria, data acquisition functionality and compliance with project specifications, ITP requirements and ADNOC Offshore / McDermott quality requirements. |
| Acciona Agua / Samsung C&T – Qatar Facility E IWPP | Bray Controls Glasgow - Scotland | Manual and Motor Operated Butterfly Valves (8” to 28”) | Witnessed FAT, hydrostatic shell and seat pressure testing, operational/open-close functional testing, dimensional verification, visual inspection and documentation review activities for butterfly valve assemblies in accordance with approved ITP, FAT procedures, datasheets and project specifications. Verified valve identification, orientation, nameplates, coating condition, gearbox installation, assembly workmanship and preservation requirements. Reviewed certification packages including 3.1 material certificates, PED certification, gearbox documentation and calibration records. Raised technical comments related to documentation inconsistencies, coating damage observations, calibration certification validity and traceability records. |
| McDermott Middle East – ADNOC Offshore Project | Celeros Flow Technology; Sub-supplier: Denholm Wellclad Ltd, Glasgow, UK | Horizontal Bandlock 2 Closures, ASME Class 1500 – Hubs and Doors with Alloy 625 Weld Overlay | Witnessed in-process inspection and NDT of Alloy 625 weld-overlay areas in accordance with the approved ITP and NDE procedures. Verified identification and traceability of hubs, doors and ERNiCrMo-3 weld consumables against EN 10204 Type 3.1 MTCs, heat numbers and route cards. Witnessed PMI of Alloy 625 weld consumables and deposited weld metal using a calibrated XRF analyser. Reviewed WPS, PQR, welder qualifications, NDT personnel certification, consumable certificates and calibration records. Conducted visual/workmanship inspection of the Production Test Coupon and completed hub/door weld-overlay surfaces. Witnessed 10% first-layer DPI and subsequent 100% VT and DPI of completed overlay areas. Witnessed UT bonding examination for lack of fusion and disbondment. Reviewed NDT reports, signed ITP stages and supporting quality documentation. |
| SBM Offshore | HEATRIC / SGS UK Ltd | 2nd Stage IGC Discharge Cooler – PWTP Mechanical & Metallurgical Testing | Witnessed and reviewed tensile, Charpy impact at -46°C, bend, hardness, ferrite and metallographic testing for duplex stainless steel weldments in accordance with ASME, ASTM and ISO requirements. |
| MAPA Construction / Juranah Water Reservoir Company (JWRC) | Scotmas Group Ltd | Chlorine Dioxide Generator Systems, Dosing Manifolds & Control Panels | Witnessed FAT, hydrostatic pressure testing, electrical and instrumentation verification, panel wiring checks, PLC I/O verification using 4–20 mA simulation, HMI functional testing, signal and alarm verification, P&ID cross-checking and functional testing of chlorination systems. |
| ADNOC Offshore / NMDC Energy | Curtiss-Wright / Eta Process Plant | Pressure Safety Valves (PSVs) for Sea Water Filtration Package | Performed final inspection and documentation review of Monel/Hastelloy PSVs, including visual inspection, nameplate and serial number verification, piping-isometric and ITP review, valve test-report review, coating/DFT verification and release-readiness assessment. |
| Kanadevia Inova ( HZI) | Forbes Technologies Ltd | 3 off 100m³ Fully Demineralised Water Storage Tanks (GRP/FRP Composite Tanks) – Thameside ERF Project | Performed FIW, PDI and PSI, including visual and dimensional inspection, Barcol hardness, laminate-thickness, nameplate, internal/external surface, nozzle/manhole, drawing, ITP, documentation and spare-parts verification. |
| Petrobras | Techflow Marine | Offloading System - UCP PN-UH-(FWD) & PN-UH-(AFT) | Executed FAT and partial iFAT of offshore offloading control panels. Performed E&I inspection, wiring and termination checks, PE continuity and IR testing, GAD/schematic/loop-diagram/BOM checks, PLC/HMI functional checks, enclosure inspection, network-switch configuration support and punch-list coordination. |
| ADNOC Gas | Howden CO Glasgow | HYDROCARBON FLARE GAS RECOVERY COMPRESSORS | Performed FAT of oil-free compressors in accordance with API 619, start-up and stabilisation verification, trip-speed, four-hour mechanical-run, heat-run and performance testing; monitored operating parameters, lubrication-oil and dry-gas-seal operation; reviewed FAT procedures, ITP requirements, calibration status and records. |
| NMDC | EXHEAT Ltd, Watton, Norfolk, UK | Electrical Process Heater Package, Tubesheet, Forged Flanges and Control Panel | Conducted inspection and field-expediting activities covering purchase orders, drawings, specifications, ITP, manufacturing schedules, raw materials, MTCs, heat numbers, WPS, PQR, welder qualifications, welding surveillance, VT, PT/LPI, MT, UT, PMI, inspection readiness, subcontractor progress, outstanding documentation and delivery schedules; issued a field-expediting report. |
| Scottish Water – Thames Water - | Water Research center (WRC) (Swindon) ( 6 month). | Water main Pipeline Flow detector | NDT inspection Engineer and consultant; prepared NDT procedures and proposals; reviewed NDT reports from UAE and Saudi Arabia projects; performed UT thickness measurement and CCTV corrosion inspection on a main water pipeline; witnessed and performed flowmeter calibration testing and inspection. |
| Various Projects | Multiple Vendors | Gaskets / Flange Assemblies | Inspection and verification of sealing systems including RIG gaskets, flanges and bolted connections, ensuring material compliance, correct installation and sealing integrity. |
| ADNOC OFFSHORE | Celeros Flow Technology (GD Engineering) (Glacier Energy) | 18” to 28” Bandlock 2 Closure | DPI-UT of weld overlay. |
| SAIPEM | Oceaneering - Element Materials Technology | STEEL TUBE ELECTRICAL UMBILICAL | Testing of qualification welds and mechanical tests. |
| ADNOC-ORASCOM | Busch GVT- Busch UK | Vacuum pump Skid and Vacuum Ejectors | FAT, performance and mechanical-run testing, ejector performance testing, hydrostatic testing, visual and dimensional inspection, painting inspection, document review and IRN. |
| AIR PRODUCT | Econotech Ltd | Control Panel – Communication system (VCCS – telecom system) | Performed FAT, call-routing, radio, telephone, hotline, intercom and PTT functionality checks; reviewed software and configuration, redundancy and failover, electrical hardware, UPS, wiring, network switches, control units, documents, visual and dimensional inspection. |
| L&T HYDROCARBON ENGINEERING LIMITED -ABU DHABI | ITT Bornemann company | Multiphase Pumps, Oil piping systems. Ball valves | Witnessed pump performance and mechanical-run testing, disassembly and strip testing, bearing, flange, gearbox and timing-gear inspection, hydrostatic testing of piping, weld inspection, PMI, hardness and radiographic testing, NDT protocol and material-certificate review, calibration checks and painting inspection. |
| ADNOC | Inline Valve Ltd | Actuated Ball & Globe Valves | Performed document review, expediting, hydro test, gas test, actuator functional test and final inspection. |
| CLADTEK (Mansa Engineering Limited) | Shawcor UK Ltd (LJF Custom Coatings Ltd ) Aberdeenshire | Subsea Jumper Line Pipe and Bends Supply | Performed FBE and GSPU coating inspection and surveillance of flexible-pipe manufacturing, including verification of barrier, tensile, insulation and outer-sheath layers and reeling and rewinding operations. |
| ADNOC | Amarinth Ltd | Pump | Performed document review, performance, hydro, vibration and noise testing and final inspection. |
| Petrobras | Musgrave Generators | Generator/Diesel Generator | Performed visual and dimensional inspection, FAT, load, voltage, winding, resistance, vibration, noise, temperature, performance, fuel-system and control-panel testing, and document review. |
| Kuwait Energy | KROHNE Ltd | Coriolis Flow Meters | Performed FAT including hydrostatic testing and flow calibration; witnessed pressure testing; monitored calibration, accuracy tolerances and certificates; followed up calibration non-conformances and retesting. |
| SAIPEM | Oceaneering- Hydrasun Ltd | STEEL TUBE ELECTRICAL UMBILICAL (Manifold and tubes) | Performed hydrostatic and flushing tests. |
| Qatar Energy | Vikoma International Limited | Oil Spill Containment Package (Offshore) | Performed visual and dimensional inspection, document review, FAT, functional testing and IRN. |
| Petronash | Sundyne HMD Kontro Sealless Pumps | Magnetic Drive API 685 Sealless Centrifugal Pumps in Compliance to API 685 | Performed surface-preparation and coating inspection, WFT, DFT, visual and adhesion testing, document review and IRN issuance. |
| Siemens Energy | JDR CABLE ltd | Umbilical Fiber Optic cable | Performed OTDR insertion-loss, continuity, visual and dimensional testing and document review. |
| Shell Crux | JDR Cables | Subsea umbilical | Inspected electrical and fibre-optic cables and hydraulic hoses in progress, FAT, reeling and final inspection. |
| Groupement Berkine (Algeria Oil & Energy) | Curtisswright Company | Safety valves | Witnessed hydrostatic and functional testing and controlled QA documents and procedures for safety valve series 3800 and 2600. |
| ENI IRAQ | Eta PROCESS PLANT KOCH ENGINEERED SOLUTIONS LIMITED | Deaeration package internals and ancillaries Vacuum pump skid | Performed PSI, document review, packing and preservation inspection. |
| ADNOC | Honeywell UK | Gas & Fire Detector | Performed pre-inspection, document review, FAT, visual inspection, packing, marking and pre-shipping inspection. |
| ADNOC | Morris Line Engineering ltd | ISOLATOR SWITCH/EARTH SWITCH FOR 33KV OHL | Performed electrical and mechanical FAT, coating, document, visual and dimensional inspection. |