Summary
ANIL OUSEPH is a QA/QC professional with 16 years of experience across the Oil & Gas and Power industries, working with multinational and EPC organizations. He has expertise in mechanical, welding, and painting inspection, supported by quality review of engineering deliverables and stage-by-stage quality monitoring systems. His inspection scope covers static and rotary equipment, boilers, HRSGs, heat exchangers, skids, offshore structures, piping, storage tanks, coatings, and associated electrical, instrumentation, and telecommunications systems. He has supervised contractors, subcontractors, vendors, inspectors, and third-party inspection agencies while coordinating client quality matters and NCR resolution. His quality initiatives contributed to a 96% reduction in company rework cost, and he achieved zero percent repair on Demin water piping for a Dubai Electricity and Water Authority power plant.
summary may omit high-priority source evidence: Handled inspection of diesel oil and water storage tanks with capacities including 22,800 m³, 4,883 m³, 402 m³, and 162 m³.
Education
- B.Tech in Engineering Technology from BITS PILANI
- 2006 – Diploma in Mechanical Engineering from Govt. Polytechnic College, Kalamasserry, in
Qualifications and Training
- CSWIP 3.2.2 from TWI – UK (Cert.No.523376)
- CSWIP 3.1 from TWI – UK (Cert.No.52295)
- BGAS Grade 2 from TWI-UK (Cert.No.99790)
- ASNT Level II – MT
- ISO 9001:2015 Lead Auditor
- FLUOR SQS001 Supplier Quality Surveillance Knowledge Validation - Pumps
- FLUOR SQS002 Supplier Quality Surveillance Knowledge Validation – Compressors
- FLUOR SQS003 Supplier Quality Surveillance Knowledge Validation - Electrical
- FLUOR SQS004 Supplier Quality Surveillance Knowledge Validation - Valves
- FLUOR SQS006 Supplier Quality Surveillance Knowledge Validation - Pressure Vessels
- FLUOR SQS007 Supplier Quality Surveillance Knowledge Validation - Shop Fab Piping
- FLUOR SQS008 Supplier Quality Surveillance Knowledge Validation - SQS Report Writing
- FLUOR SQS011 Supplier Quality Surveillance Knowledge Validation - Air-Cooled Heat Exchangers
- Petroleum Development Oman approved Inspector
- ADNOC & ADCO approved Inspector
- BECHTEL approved inspector
- SABIC approved Inspector
- DUBAI petroleum approved Inspector
- Certified Radiographic Film Interpreter
- Training in Welding Technology by TWI,UK
- Training in Painting Inspection by TWI,UK
- Training in NDT and Welding Inspection by Reliance.
- ISO 9001:2015 Training from Tata Projects Ltd
- ASNT UT Level II
- ASNT VT Level II
- ASNT RT Level II
- ASNT PT Level II
Codes & Standards
- API 6D
- API 598
- API 594
- API 610
- API 685
- API 599
- API 526
- API 6FA
- AWS D1.1
- ASME SEC II
- ASME SEC V
- ASME SEC VIII
- ASME SEC IX
- API 1104
- ASME B31.1
- ASME B31.3
- API 650
- ISO 9001
Work Experience
Jul 2021 – Present
FREELANCE (Various clients)
- Performed mechanical, piping, welding, painting, vendor surveillance, third-party inspection, and expediting assignments for Oil & Gas and Power projects.
- Inspected pumps, drive units, gears, turbine units, heat exchangers, cathodic protection systems, transformers, valves, piping, fittings, machined parts, skids, filters, and related equipment at UK manufacturers and suppliers.
- Reviewed quality deliverables, inspection reports, supplier documentation, and final documentation while coordinating with clients, vendors, and inspection teams.
Oct 2016 – Sep 2020
Tata Projects Limited
Quality Consultant
- Worked with HSSE personnel to ensure all installations and operations were carried out in a safe manner.
- Supervised and managed EPC contractors and subcontractors on behalf of the owner to ensure compliance with project-specific QA/QC requirements.
- Reviewed quality procedures including PQP, ITP, NDE, painting, installation, and repair procedures against purchase order and contract requirements.
- Attended kick-off, pre-inspection, and project quality meetings with vendors, clients, and contractors.
- Planned and conducted quality audits on contractors and subcontractors in accordance with the ISO system.
- Assessed vendor prequalification during bid and tender placement for foundries, valve manufacturers, and pipe and fittings suppliers.
- Reviewed material inspection and test certificates for valves, plates, pipes, fittings, and equipment in carbon and alloy steels.
- Coordinated inspections with suppliers and third-party inspection agencies and reviewed inspection reports.
- Guided teams of inspectors and supervised inspection activities for pumps, valves, piping, structures, mechanical equipment, skids, tanks, E&I systems, and telecommunications systems.
- Witnessed factory acceptance tests, performance tests, fugitive emission tests, elevated temperature tests, type acceptance tests, laboratory tests, NDT, hydrostatic and pneumatic tests, and surface preparation and painting inspections.
- Reviewed and approved manufacturing record books, vendor deliverables, punch points, release notes, quality reports, system dossiers, and handover documentation.
- Raised NCRs, coordinated resolution with clients and contractors, and supported corrective action and quality improvement activities.
Apr 2016 – Jul 2016
TPI AGENCY
QA/QC Engineer
- Performed QA/QC engineering for fabrication of CICPA structural modules with 80 MT capacity for the Upper Zakum 750 Islands Surface Facilities Project.
Nov 2014 – Apr 2016
Specialist Services
Lead QC Inspector
- Led QC inspection for fabrication of UZ 750 structural buildings, local control rooms, local electrical rooms, technical rooms, transformer rooms, and offshore piping spool modification work.
- Inspected fabrication and assembly activities for structural modules and associated electrical, instrumentation, and telecommunications rooms.
Mar 2014 – Nov 2014
Specialist Services
QC Inspector
- Performed QC inspection for fabrication of structural buildings and offshore piping spools for the Upper Zakum 750 Islands Surface Facilities Project.
Dec 2013 – Feb 2014
Reliance
QA/QC Engineer
- Performed QA/QC activities for the J3 Refinery Expansion Project, including the ethylene cracker complex and paraxylene plant.
Jul 2008 – Jun 2013
Doosan Heavy Industries & Construction
QA/QC Engineer
- Coordinated with project and engineering departments on technical matters and worked with vendors and manufacturing facilities to deploy quality plans for material supply.
- Coordinated with clients, vendors, and third-party inspection agencies to assure compliance with purchase order specifications.
- Supervised QC inspectors and coordinated with E&I and civil disciplines on quality issues.
- Inspected supplied materials, equipment, and appurtenances upon arrival at site and before incorporation into facilities.
- Provided weekly quality induction programs for welders, monitored welder performance, and analysed weld repair rates.
- Inspected fit-up, welding, and dimensional activities for alloy, carbon, and stainless steel pipes and plates, steel structures, and steel stacks.
- Inspected storage tank fabrication and erection, including peaking, banding, verticality, nozzle orientation, settlement, elevation, reinforcement pad pneumatic tests, and vacuum box tests.
- Inspected mechanical equipment installation, including leveling, grouting, elevation, and shaft alignment checks.
- Performed GRP, GRE, and GRV pipe inspections including Barcol hardness, thickness, location, and elevation checks.
- Conducted boiler piping and process line checks against approved P&IDs and isometric drawings and issued punch lists.
- Witnessed and reviewed MPI, LPT, RT film interpretation, UT, hardness testing, PMI, heat treatment, hydrostatic testing, pneumatic testing, peel-off tests, and painting inspections.
- Reviewed WPS, PQR, WPQR, ITPs, NDE reports, and heat-treatment charts.
- Prepared construction completion certificates and packages and progressively populated system dossiers for handover.
- Raised NCRs, supported corrective action, protected equipment from contamination and mechanical damage, and verified mechanical completion punch lists.
- Issued release notes after successful inspection and installation and managed plumbing system installation checks.
Sep 2007 – May 2008
GopakEngg. Services
QC Inspector
- Worked as a QC Inspector.
Jun 2006 – Aug 2007
Cawnpore Engineering & Construction Co.
QA/QC Assistan
- Worked as a QA/QC Assistan.
Projects
Client: BP-Rumaila Operating Organization (BP ROO), Iraq
EPC for Provision PWRI Phase 1 & 2 Facility Project.
Vendor: Sulzer Pumps
Product: API pump inspection - Produced water & booster injection pumps including the suppliers for casting and forging such as William cooks, Norton casting and respective seal system inspections etc.
Position: Company (ROO) Inspector
Location: Leeds, U.K.
- Performed API pump inspection for produced water and booster injection pumps.
- Inspected casting and forging suppliers, including William cooks and Norton casting.
- Inspected respective seal systems.
Client: NTPC, India
THDC KHURJA SUPER THERMAL POWER PROJECT,NTPC,India (2X660MW).
Vendor: Flender Ltd
Product: RAPH drive units, gears and drive units, turbine units
Position: L&T inspector
Location: Leeds, U.K.
- Inspected RAPH drive units, gears and drive units, and turbine units.
Client: Saudi Aramco, Saudi Arabia; ONGC Projects
Marjan Increment Program-Pkg-02, Saudi Aramco, Saudi Arabia ,ONGC Projects
Vendor: IPP Acura; Pharos marine; Levon aviation
Product: Pipe fittings, Navigation skids, Helicopter battery and charger systems
Position: TPI and Expeditor
- Performed third-party inspection and expediting for pipe fittings.
- Inspected navigation skids at Pharos marine.
- Inspected helicopter battery and charger systems at Levon aviation.
Client: Woodside, Western Australia; Qatar Gas
Scarborough Floating Production Unit for Woodside, Western Australia., Qatar Gas Project.
Vendor: Various manufacturers/vendors
Product: Pumps, heat exchangers, TEMA equipment, fans, heaters, valves, special metals, filters, steel products and related equipment
Position: Designated Mcdermott Inspector
Location: Various manufacturers/vendors
- Performed inspection at various manufacturers and vendors for the Scarborough Floating Production Unit and Qatar Gas projects.
- Inspected pumps, heat exchangers, TEMA equipment, fans, heaters, valves, filters, steel products and related equipment.
Exon-Uaru Project.
Vendor: Heatric/Meggit
Product: Printed Circuit Heat Exchanger
Position: Modec Inspector
Location: Poole, UK
- Inspected Printed Circuit Heat Exchanger equipment at Heatric/Meggit.
Client: Esso Guyana
Esso Guyana GTE EPC5, Raven Infills Development Project.
Vendor: Impalloy; Torquemeters; CBE+/Nitec
Product: Cathodic protection system and cathodes, geat units, Nikaflex coating
Position: Subsea7 Inspector
Location: UK
- Inspected the cathodic protection system and cathodes at Impalloy.
- Inspected geat units at Torquemeters.
- Inspected Nikaflex coating at CBE+/Nitec.
Client: TOTAL
Mozambique LNG Project.
Vendor: Cathodic Protection Co Ltd
Product: Transformer and accessories
Position: Vendor Inspector
Location: Venture Way, Grantham, U.K.
- Performed vendor inspection of transformers and accessories.
Client: TOTAL
NCS 2020 SPS , Total Portfolio 2022 etc.
Vendor: Various vendors
Product: Pipes, fittings and machined parts
Position: Subsea7 Inspector
Location: Various vendors in U.K.
- Inspected pipes, fittings, and machined parts at various vendors in the UK.
Client: Qatar Gas
Replacement of Nuclear level Transmitter (P-1102)
Vendor: Madina Gulf
Product: Nuclear level transmitter
Position: Vendor Inspector
Location: Qatar Gas projects
- Performed vendor inspection of a nuclear level transmitter for Qatar Gas projects.
Client: SABIC
MITSUBISHI Rayon Co Ltd SAMAC MMA-PMMA Plant
Vendor: Copes Vulcan (Celeros), UK
Product: Desuperheater
Position: Approved SABIC inspector
Location: UK
- Inspected desuperheater fabrication at Copes Vulcan (Celeros).
Client: MITSUBISHI Chemical; EQUINOR
MITSUBISHI Chemical EPC PUMA Project, KARSTO FACILITY-EQUINOR Project.
Vendor: PCE; Flowdyne; Barton firtop; Zeeco Europe; Crescal resistors
Product: Silencers, valves, filters, ignition skid, control panels, resistors
Position: Approved FLOUR inspector, Project Expediter & Inspector
- Performed project expediting and inspection for silencers, valves, filters, ignition skids, control panels, and resistors.
- Inspected equipment at PCE, Flowdyne, Barton firtop, Zeeco Europe, and Crescal resistors.
Rosebank development FPSO Project.
Vendor: Spirax Sarco, UK
Product: HW Heat exchanger
Position: Approved inspector, Project Expediter & Inspector
Location: UK
- Performed project expediting and inspection of an HW heat exchanger at Spirax Sarco.
AUG 2019 – SEP 2020
DUQM Refinary Project,Oman.
Vendor: PERMAPIPE
Product: PUF-insulated pipes
Position: Vendor Quality Inspector
Location: Fujairah
- Inspected production of PUF-insulated pipes, including fabrication, painting, and insulation stages.
FEB 2019 – JUL 2019
Client: BP-Rumaila Operating Organization, Iraq
BP-Rumaila Operating Organization, Iraq.
Vendor: Petrofac
Product: Piping and bulks, mechanical skids and equipment, valves
Position: Desk QA/QC Engineer
Location: Sharjah
- Performed desk QA/QC engineering for piping and bulks, static and rotary mechanical skids and equipment, and valves.
JAN 2019 – FEB 2019
Client: Port of Fujairah / GTI FZC
GTIF 3A/3B & ITT CONNECTIVITY PROJECT for PORT OF FUJAIRAH / GTI FZC
Vendor: Sunshine Engineering
Product: Piping spools
Position: QA/QC Inspector
Location: Fujairah
- Performed QA/QC inspection of piping spools.
AUG 2018 – JAN 2019
Client: Kuwait Oil Company
MGT system for the GCs 29,30 and 31 in North Kuwait Project (Kuwait Oil Company)
Vendor: Petrofac International
Product: Mechanical skids and equipment, valves and piping bulks
Position: Desk QA/QC Engineer
Location: North Kuwait
- Performed desk QA/QC engineering for static and rotary mechanical skids and equipment, valves, and piping bulks.
NOV 2017 – JUL 2018
Client: Dubai Supply Authority (DUSUP)
Efficient Pre Compression at Gas Compression Station Dubai & 24 ‘’ Sharjah Pipe Line Project.
Product: Gas compression station plant, piping systems, piping spools, valves, pig launchers and receivers, bucket filters and strainers
Position: Piping/Mechanical (Static & Rotary) Inspector
Location: Jebel Ali, Dubai, U.A.E.
- Performed vendor and site inspection for fabrication and installation of the gas compression station plant and piping system.
- Performed vendor inspection of piping spools, valves, pig launchers and receivers, bucket filters, and strainers.
SEP 2017 – NOV 2017
Client: BP ROO
BP Rumaila, Iraq.
Vendor: Petrofac International
Product: Piping bulks and valves
Position: Desk QA/QC Engineer
Location: Sharjah
- Performed desk QA/QC engineering for piping bulks and valves.
JUL 2017 – SEP 2017
Client: EGA
EGA Al Taweelah Alumina Project, Abu Dhabi .
Vendor: Bechtel Petrofac J.V.
Product: Structural steel
Position: Resident S.Q for structural
Location: Abu Dhabi
- Performed resident supplier quality activities for structural steel.
MAY 2017 – JUL 2017
Client: Kuwait Oil Company
Tatakuf Project Oman, L.F.H.O. Kuwait Oil Company Project.
Vendor: Petrofac International
Product: Valves and piping bulks
Position: T.P.I.
Location: Oman; Kuwait
- Performed third-party inspection for valves and piping bulks.
OCT 2016 – MAY 2017
Client: PETROFAC/ZADCO
Upper Zakum 750 Islands Surface Facilities Project EPC-2.
Vendor: Perfect Engineering
Product: Power and process piping, mechanical skids and equipment, valves, structural steel sections, cathode fabrication, storage tanks, heat exchangers, compressors and related equipment
Position: Resident Vendor/Supplier Inspector
Location: Sharjah
- Performed resident vendor and supplier inspection for project commodities.
- Inspected power and process piping, mechanical skids and equipment, valves, structural steel sections, cathode fabrication, storage tanks, heat exchangers, compressors, de-superheaters, filters, strainers, ignition systems, and related equipment.
APR 2016 – JUL 2016
Client: PETROFAC/ZADCO
Upper Zakum 750 Islands Surface Facilities Project EPC-2
Vendor: Anglo Eastern Industries
Product: CICPA structural modules
Position: QA/QC Engineer
Location: Jebel Ali FZE, Dubai, U.A.E.
- Oversaw fabrication of CICPA structural modules with 80 MT capacity for the South, North, Central, and West Islands.
NOV 2014 – APR 2016
Client: PETROFAC/ZADCO; NPCC/TECHNIP/ZADCO; TECHNIP/SBM/SHELL; LCAD/ZADCO; CEGELEC/TOTAL; CEGELEC/NIGERDOCK/TOTAL; SEIMENS/CPECC/PETROFAC/ADCO
Upper Zakum 750 Structural Buildings and associated fabrication projects
Vendor: Specialist Services
Product: Local Control Rooms, Local Electrical Rooms, Temporary Equipment Rooms, Turret Local Electrical Rooms, Harbor Houses, GAAM Electrical Cabins, Electrical Technical Rooms, Instrument & Telecom Technical Rooms, Switch Gear & Transformer Rooms, offshore piping spools
Position: Lead QC Inspector
Location: Abu Dhabi, U.A.E.
- Inspected fabrication of UZ 750 structural buildings, including two 600 MT Local Control Rooms and four 420 MT Local Electrical Rooms.
- Inspected three 70 MT Temporary Equipment Rooms for NPCC/TECHNIP/ZADCO.
- Inspected an 82 MT Turret Local Electrical Room for TECHNIP/SBM/SHELL.
- Inspected two 60 MT Harbor Houses for LCAD/ZADCO.
- Inspected two 40 MT GAAM Electrical Cabins for CEGELEC/TOTAL.
- Inspected four 62 MT Electrical Technical Rooms and Instrument & Telecom Technical Rooms for CEGELEC/NIGERDOCK/TOTAL.
- Inspected a 30 MT Switch Gear & Transformer Room for SEIMENS/CPECC/PETROFAC/ADCO.
- Inspected offshore piping spool modification work for ZADCO.
MAR 2014 – NOV 2014
Client: PETROFAC/ZADCO
Upper Zakum 750 Islands Surface Facilities Project EPC-2
Vendor: Specialist Services
Product: Structural buildings and offshore piping spools
Position: QC Inspector
Location: Abu Dhabi, U.A.E.
- Performed QC inspection for fabrication of structural buildings and offshore piping spool modification work.
DEC 2013 – FEB 2014
J3 Refinery Expansion Project, Jamnagar
Vendor: Reliance
Product: Ethylene cracker complex and paraxylene plant facilities
Position: QA/QC Engineer
Location: Jamnagar, Gujarat
- Performed QA/QC engineering for the expansion of the J3 refinery complex, including the ethylene cracker complex and paraxylene plant.
JUL 2008 – JUN 2013
Client: Dubai Electricity and Water Authority (DEWA)
Dubai Electricity and Water Authority (DEWA) “M” Station Combined Power Plant, Jebel Ali, Dubai
Vendor: Doosan Heavy Industries & Construction
Product: Steam turbines, gas turbines, HRSGs, diesel fuel oil storage tanks and power plant piping
Standards: API 650
Position: QA/QC Engineer
Location: Jebel Ali, Dubai
- Performed QA/QC activities for construction and commissioning of the “M” Station Combined Power Plant.
- Supported quality activities for three steam turbines, six gas turbines, six HRSGs, and 16 diesel fuel oil storage tanks.
- Completed storage tank activities including water filling tests and bottom and tank settlement checks.
- Performed inspection of boiler piping, gas, fuel oil, de-mineralized water, cooling water, chemical pipelines, firefighting pipelines, mechanical equipment, and piping supports.
- Witnessed and reviewed NDE, welding, hydrostatic and pneumatic tests, blasting, painting, and vendor quality inspections.
- Prepared construction completion packages and supported system dossier and commissioning handover activities.
Languages
- English
- Hindi
- Malayalam
- Tamil
Skills
- QA/QC Engineering
- Third-Party Inspection
- Owner’s Quality Engineering
- Mechanical Inspection
- Welding Inspection
- Painting / Coating Inspection
- Piping Inspection
- Static and Rotary Equipment Inspection
- Vendor Surveillance
- Supplier Quality Surveillance
- Expediting
- Quality Auditing
- Quality Documentation and Handover
- NCR and Corrective Action Management
- Contractor and Subcontractor Supervision
- Engineering Deliverable Review
- E&I and Telecommunications Inspection
- NDT Inspection
Commodities
- Piping
- Power and Process Piping
- Pipes
- Pipe Fittings and Flanges
- Valves
- Pumps
- Compressors
- Mechanical Skids
- Pressure Vessels
- Boilers
- HRSGs
- Heat Exchangers
- Storage Tanks
- Structural Steel
- Offshore Steel Structures
- De-superheaters
- Filters and Strainers
- Ignition Systems
- Transformers
- Electrical and Control Panels
- GRP/GRE/GRV Piping
- HDPE Pipes
- Insulation and Cladding
- Firefighting Systems
- Cranes and Conveyors