Abouzar Zaer - FULKRUM CV

Summary

Abouzar Zaer is an experienced mechanical engineer specializing in Non-Destructive Testing, weld inspection, mechanical testing, and quality control. He has a strong background in quality assurance, maintenance, offshore operations, lifting and rigging inspections, and process and safety improvements. His expertise includes applying NDT techniques to detect defects, improve weld quality, and assess structural integrity, alongside inspection of mechanical, piping, structural, painting, and electrical equipment. He has managed QC teams and welding workforces on aluminum-plant, refinery, petrochemical, and structural-steel projects, and has prepared WPS, WPQR, ITPs, NDT procedures, inspection reports, and quality dossiers. He also brings expediting, vendor coordination, documentation management, and deadline-focused project support experience.

Education

Qualifications and Training

Work Experience

2016 – 2018 NDTS - Vista Faraz Bam / NFC (China Nonferrous Metal Industry’s Foreign Engineering & Construction Co., Ltd)

QC Engineer

Managed two QC engineers and was responsible for the work of twenty welders on the South Aluminum Project, Lamerd City.
Ensured regulations were met and structures were installed according to drawings.
Performed UT, MT, PT and VT for GMAW, GTW and SMAW groove and fillet welds.
Inspected underground and above-ground piping, welding, structural welding and painting.
Attended PIM and prepared and reviewed MOT, WPS, WQT, WPQR, ITP, specifications, procedures and project reports.
Performed QA/QC inspection of civil-construction activities including reinforcement mesh, concrete pre-pour inspection, fresh-concrete sampling and slump tests.
Witnessed concrete cube compressive-strength testing at seven and twenty-eight days, reviewed soil-density tests and laboratory reports, and coordinated with civil, mechanical and piping teams.

Projects

Discipline	Material Forms	Material Types	Pressure Equipment	Rotating Equipment	Lifting Equipment
General Mechanical	☒	Plates	Carbon Steel	Pressure Vessels	Pumps	EOT Cranes
General - Electrical	☒	Pipes	LTCS / CS NACE	☐	Heat Exchangers	Compressors	Pedestal Cranes
General - Instrumentation	☒	Flanges & Fittings	Stainless Steel	Columns / Reactors	Turbines	Hoists / Slings / Winches
Painting / Coating	☒	Castings	High Alloy Steel	☐	Boilers	Centrifugal Fans	Lifts/ Elevators
Welding	☒	Forgings / Flanges	Nickel Alloy / Inconel	☐	Process Control / Safety Valves	Diesel Engines	Lifting Loose Gears
NDT	☒	Fabricated Items	Duplex / Super Duplex Steel	Air Cooled Heat Exchangers	Gears	Lifting Cables	☐
Expediting	☒	Wind Turbein Monopiles	Aluminum / Titanium Alloys	Line Pipes – Rigid	Reciprocatin g Equipment	☐	Chain Pulley Blocks
Supplier Technical Assessment	☒	Wind Turbein jacket	Non Metallic Materials	Storage Tanks	High Precision Machining	☐	Sensor and accessories
Electrical Equipment	Instrumentation Equipment	Offshore Platforms	Subsea Equipment	Drilling & Wellhead Equipment	Site Construction / Installation
Generators	☐	Communicati on Systems	Offshore Structure Fabrication	Subsea Structures / Templates	Oil Country Tubular Goods	Offshore Platforms
Motors	☐	Fire and Gas Detection	☒	API Tubular	SPS Equipment	Blow Out Preventers
Transformers	☒	Metering Equipment	TKY Joints	☐	Subsea Valves	Wellhead Pumps	Cross Country Pipelines
Switchgears / Circuit Breakers	☒	Control Panels	Equipment Installation	☐	Flexible Pipes & Risers	Onshore Drilling Rigs	Piping Installation
Electrical Panels	☐	Transmitters	☐	Jacket Fabrication	Umbilicals	Offshore Drilling Rigs	Storage Tanks
Electrical Cables / Junction Boxes	☒	Field Instruments	FFP Audits	☐	Topside Fabrication	Other subsea equipment	Other Wellhead Equipment
UPS / Battery Chargers	☐	Pressure Gauges	Completion Equipment	Crane Installation

Discipline

Material Forms

Material Types

Pressure Equipment

Rotating Equipment

Lifting Equipment

General Mechanical

☒

Plates

Carbon Steel

Pressure Vessels

Pumps

EOT Cranes

General - Electrical

☒

Pipes

LTCS / CS NACE

☐

Heat Exchangers

Compressors

Pedestal Cranes

General - Instrumentation

☒

Flanges & Fittings

Stainless Steel

Columns / Reactors

Turbines

Hoists / Slings / Winches

Painting / Coating

☒

Castings

High Alloy Steel

☐

Boilers

Centrifugal Fans

Lifts/ Elevators

Welding

☒

Forgings / Flanges

Nickel Alloy / Inconel

☐

Process Control / Safety Valves

Diesel Engines

Lifting Loose Gears

NDT

☒

Fabricated Items

Duplex / Super Duplex Steel

Air Cooled Heat Exchangers

Gears

Lifting Cables

☐

Expediting

☒

Wind Turbein Monopiles

Aluminum / Titanium Alloys

Line Pipes – Rigid

Reciprocatin g Equipment

☐

Chain Pulley Blocks

Supplier Technical Assessment

☒

Wind Turbein jacket

Non Metallic Materials

Storage Tanks

High Precision Machining

☐

Sensor and accessories

Electrical Equipment

Instrumentation Equipment

Offshore Platforms

Subsea Equipment

Drilling & Wellhead Equipment

Site Construction / Installation

Generators

☐

Communicati on Systems

Offshore Structure Fabrication

Subsea Structures / Templates

Oil Country Tubular Goods

Offshore Platforms

Motors

☐

Fire and Gas Detection

☒

API Tubular

SPS Equipment

Blow Out Preventers

Transformers

☒

Metering Equipment

TKY Joints

☐

Subsea Valves

Wellhead Pumps

Cross Country Pipelines

Switchgears / Circuit Breakers

☒

Control Panels

Equipment Installation

☐

Flexible Pipes & Risers

Onshore Drilling Rigs

Piping Installation

Electrical Panels

☐

Transmitters

☐

Jacket Fabrication

Umbilicals

Offshore Drilling Rigs

Storage Tanks

Electrical Cables / Junction Boxes

☒

Field Instruments

FFP Audits

☐

Topside Fabrication

Other subsea equipment

Other Wellhead Equipment

UPS / Battery Chargers

☐

Pressure Gauges

Completion Equipment

Crane Installation

Client	Supplier	Equipment	Activities
ADNOC Offshore	Celeros Flow Technology, Glasgow, UK	Water Injection Main Pump Package	Witnessed Factory Acceptance Testing comprising pump performance testing, NPSH verification using the 3% head-drop method, and a four-hour Mechanical Run Test in accordance with the approved ITP and FAT procedure. Verified test setup, calibrated instrumentation and operating conditions. Monitored and reviewed flow rate, suction and discharge pressures, pump speed, motor current, voltage, power consumption, casing vibration, bearing temperatures and lubrication-oil temperatures. Confirmed operational stability across maximum, rated and reduced-flow conditions, with no abnormal vibration, noise, temperature rise, instability or interruption observed. Reviewed recorded test data, applicable drawings, calibration certificates and supporting quality documentation for compliance with ADNOC Offshore/NMDC project requirements.
Wood Group	Score Australasia / Davidsons Blast Services Ltd Aberdeen – Scotland	Actuated Valve Assemblies	Witnessed surface preparation and coating inspection activities including verification of surface cleanliness to ISO 8501-1 Sa 2.5, blast profile measurement using Testex replica tape, surface chloride contamination testing (Bresle method), environmental condition checks, abrasive conductivity testing, final coating visual inspection and DFT verification in accordance with ISO 19840 and ISO 12944. Review of coating documentation, calibration certificates and preservation readiness assessment.
ADNOC Offshore / McDermott Middle East	Pietro Fiorentini / TÜV SÜD National Engineering Laboratory (NEL), East Kilbride, UK	Multiphase Flow Meters (MPFM)	Witnessed Dynamic Flow Loop Performance Testing (FAT) of Multiphase Flow Meters (MPFM). Verified execution of approved FAT and performance test procedures, reviewed calibration certificates, instrumentation records and quality documentation. Witnessed live flow testing using oil, water and gas mixtures under simulated operating conditions. Verified meter performance, repeatability, uncertainty acceptance criteria, data acquisition functionality and compliance with project specifications, ITP requirements and ADNOC Offshore / McDermott quality requirements.
Acciona Agua / Samsung C&T – Qatar Facility E IWPP	Bray Controls Glasgow - Scotland	Manual and Motor Operated Butterfly Valves (8” to 28”)	Witnessed FAT, hydrostatic shell and seat pressure testing, operational/open-close functional testing, dimensional verification, visual inspection and documentation review activities for butterfly valve assemblies in accordance with approved ITP, FAT procedures, datasheets and project specifications. Verified valve identification, orientation, nameplates, coating condition, gearbox installation, assembly workmanship and preservation requirements. Reviewed certification packages including 3.1 material certificates, PED certification, gearbox documentation and calibration records. Raised technical comments related to documentation inconsistencies, coating damage observations, calibration certification validity and traceability records.
McDermott Middle East – ADNOC Offshore Project	Celeros Flow Technology; Sub-supplier: Denholm Wellclad Ltd, Glasgow, UK	Horizontal Bandlock 2 Closures, ASME Class 1500 – Hubs and Doors with Alloy 625 Weld Overlay	Witnessed in-process inspection and NDT of Alloy 625 weld-overlay areas in accordance with the approved ITP and NDE procedures. Verified identification and traceability of hubs, doors and ERNiCrMo-3 weld consumables against EN 10204 Type 3.1 MTCs, heat numbers and route cards. Witnessed PMI of Alloy 625 weld consumables and deposited weld metal using a calibrated XRF analyser. Reviewed WPS, PQR, welder qualifications, NDT personnel certification, consumable certificates and calibration records. Conducted visual/workmanship inspection of the Production Test Coupon and completed hub/door weld-overlay surfaces. Witnessed 10% first-layer DPI and subsequent 100% VT and DPI of completed overlay areas. Witnessed UT bonding examination for lack of fusion and disbondment using calibrated UT equipment, V2 reference block and weld-overlay reference step block. Reviewed NDT reports, signed ITP stages and supporting quality documentation.
SBM Offshore	HEATRIC / SGS UK Ltd	2nd Stage IGC Discharge Cooler – PWTP Mechanical & Metallurgical Testing	Witnessed and reviewed mechanical and metallurgical testing activities for PWTP samples including tensile testing, Charpy impact testing at -46°C, bend testing, hardness testing, ferrite testing and metallographic examination in accordance with ASME, ASTM and ISO requirements for duplex stainless steel weldments.
Samsung C&T / Acciona – Qatar Facility E IWPP Projec	Bray Controls UK Ltd	Manual & Motor Operated Butterfly Valves for Water Plant	Witnessed hydrostatic shell and seat testing, functional/open-close testing, dimensional verification, nameplate verification, metallic surface protection inspection and final inspection activities for butterfly valves in accordance with approved ITP, test procedures and project requirements.
MAPA Construction / Juranah Water Reservoir Company (JWRC)	Scotmas Group Ltd	Chlorine Dioxide Generator Systems, Dosing Manifolds & Control Panels	Witnessed Factory Acceptance Testing, hydrostatic pressure testing, electrical and instrumentation verification, panel wiring checks, PLC I/O verification using 4–20 mA simulation, HMI functional testing, signal and alarm verification, P&ID cross-checking, control panel inspection and functional testing of chlorination systems in accordance with IEC requirements and approved project procedures/ITP.
ADNOC Offshore / NMDC Energy	Curtiss-Wright / Eta Process Plant	Pressure Safety Valves (PSVs) for Sea Water Filtration Package	Final inspection and documentation review of Monel/Hastelloy PSVs including visual inspection, nameplate and serial number verification, inspection against piping isometrics and ITP requirements, review of valve test reports and documentation, coating/DFT verification and release readiness assessment for offshore service application.
ADNOC Offshore / McDermott Middle East Inc.	Online Electronics Ltd / Gorilla Corrosion Services Ltd	Non-Intrusive Pig Signallers	Witnessed painting and coating inspection activities including DFT measurements and adhesion pull-off testing in accordance with ASTM D4541 and approved coating procedures; verified coating inspection reports, calibration status, test plate inspection and painting documentation as per ITP requirements.
Kanadevia Inova ( HZI)	Forbes Technologies Ltd	3 off 100m³ Fully Demineralised Water Storage Tanks (GRP/FRP Composite Tanks) – Thameside ERF Project	Final Inspection Workshop, Pre-Delivery Inspection and Pre-Shipment Inspection; visual inspection, dimensional verification, Barcol hardness testing, laminate thickness verification, nameplate verification, internal/external surface inspection, nozzle/manhole verification, drawing and ITP review, documentation review and spare-parts verification in accordance with EN 13121 and approved ITP requirements.
COOEC / PIC Project	Solartron ISA / DNV	Wet Gas Flowmeters	Witnessed dry gas flow calibration activities at a UKAS accredited facility including verification of flowmeter installation against GA drawings, DP tapping verification, instrumentation/calibration checks, review of calibration data, flow-point verification, monitoring of pressure, temperature and flow parameters, and assessment of calibration results in accordance with approved calibration procedures and ITP requirements.
NPCC-SAIPEM JV	Washington Components Ltd E Blast, eGroup Ltd Aberdeen	Subsea umbilical termination hardware (hang-offs & armour bodies)	Paint adhesion testing, coating inspection including DFT measurement and visual assessment, ISO 4624 pull-off adhesion testing, evaluation per ISO 16276, coating procedure and QA report verification, calibration checks, MTC and traceability review, subsea offshore coating compliance verification, and paint-workshop site audit.
McDermott (MDR)	Metec SARL -UK Averon Engineering Aberdeen – Scotland	ROV-installable retrofit retroclamps for offshore subsea pipeline/umbilical systems	Final inspection, visual and dimensional verification against approved GA drawings, coating inspection including DFT measurement, MTC/NDT/certification-package review, traceability and marking checks, punch-list issuance and re-inspection coordination.
ADNOC Gas	Howden CO Glasgow	HYDROCARBON FLARE GAS RECOVERY COMPRESSORS	Factory Acceptance Test of oil-free compressor in accordance with API 619; start-up inspection and stabilisation-run verification; Trip Speed Test verification; four-hour Mechanical Run Test; Heat Run Test; Performance Test at multiple discharge-pressure set points; monitoring of speed, vibration, bearing temperature, suction/discharge pressure and temperature; verification of lubrication-oil system and Dry Gas Seal operation; FAT-procedure, ITP and calibration-status review; FAT-record documentation review.
Petrobras	Techflow Marine	Offloading System - UCP PN-UH-(FWD) & PN-UH-(AFT)	Executed FAT and partial Integrated FAT of offshore Offloading Control Panels. Performed E&I inspection in accordance with IEC 60204-1 and IEC 60079. Verified wiring integrity, terminations, Protective Earth continuity and Insulation Resistance testing. Checked panel assembly against drawings, schematics, loop diagrams and BOM. Supported PLC/HMI functional checks, I/O verification and Cause & Effect matrix review. Conducted mechanical and visual inspection of enclosure build, cable entry layout, labelling and internal component installation. Raised punch-list items and supported offshore-commissioning readiness.
McDermott	FTV Proclad International Limited – Scotland	Connector Subsea Solutions 32in #900 mechanical connectors	Welding inspection, machining expediting, ultrasonic examination of cladding, visual inspection, clad-thickness check, liquid penetrant inspection, PMI of clad overlay, hardness testing in groove area and final dimensional inspection using FARO.
NMDC	EXHEAT Ltd, Watton, Norfolk, UK	Electrical Process Heater Package, Tubesheet, Forged Flanges and Control Panel	Conducted inspection and field-expediting activities covering purchase-order, drawings, specifications, ITP, manufacturing schedule and progress-documentation review. Verified raw materials and bought-out items against MTCs, heat numbers and traceability requirements. Reviewed WPS, PQR, welder qualifications, consumable controls and NDT procedures. Performed welding surveillance and visual inspection. Reviewed VT, PT/LPI, MT, UT and PMI requirements and reports. Monitored heater, tubesheet, forged-flange, control-panel and instrumentation status, subcontractor progress, documentation and delivery schedule, and issued a field-expediting report.
INDIAN OIL CORPORATION LIMITED	Howden Compressors Glasgow	DRIVE TRAIN FOR 050-K-002 DEHEPTANIZER VENT GAS COMPRESSOR	Hydro test, inspection of outstanding project spares and data-dossier review.
Kuwait Energy	KROHNE Ltd	Coriolis Flow Meters	Performed FAT including hydrostatic testing and flow calibration; witnessed hydrostatic pressure testing; monitored flow calibration and accuracy tolerances; reviewed calibration certificates; identified and followed up calibration non-conformances and re-testing.
Shell Crux	JDR Cables	Subsea umbilical	Inspected electric cables, fibre-optic cables and hydraulic hoses; supported FAT, reeling and final inspection.
L&T HYDROCARBON ENGINEERING LIMITED -ABU DHABI	ITT Bornemann company	Multiphase Pumps, Oil piping systems. Ball valves	Witnessed performance and mechanical-run testing, disassembly and strip testing for a multiphase pump. Inspected pump components, piping spools and ball valves, including visual, PMI, hardness and radiographic testing. Reviewed and signed NDT protocols, material certifications and calibration certificates, and inspected painting.
pt pln (persero) Indonesia	Rolls-Royce Bergen Engines AS	Stationary engines	Witnessed FAT and engine performance testing at different loads, compared machine-derived test reports with quality documents, and assessed operating parameters including cylinder pressure, gas pressure and temperature, lubricating-oil pressure, water temperature, turbocharger speed, exhaust temperature, generator bearing and voltage, and crankshaft deflection.
ARAMCO	IPP ACCURA Ltd ARAMCO Project	DuplexFittings inspections, (Elbow,Tee-Reducer, Equal Tee, weldolet etc.)	Reviewed material certificates, conducted material, dimensional and visual inspection, reviewed documents, and inspected coating, preservation and packing.
Groupement Berkine (Algeria Oil & Energy)	Curtisswright Company	Safety valves	Witnessed hydrostatic and functional testing based on the inspection test plan and ASME standards. Controlled QA documents and procedures for series 3800 and series 2600 safety valves.
Shell	FLEXIBLE ENGINEERED SOLUTIONS	Riser DBSC clamp and Umbilical DBSC clamp	Witnessed FAT, functional and performance testing, visual and dimensional inspection, and document review.
Total Energies - SINOPEC	Rossendale Group	Motor Lifting Frame	Reviewed material certification and performed post-test NDE including MPI and DPI, and proof-load testing.
ADNOC OFFSHORE	Celeros Flow Technology (GD Engineering)	18” to 28” Bandlock 2 Closure	Performed DPI and UT of weld overlay.
Siemens Energy	JDR CABLE Ltd	Umbilical Fiber Optic cable	Performed OTDR, insertion-loss and continuity testing, visual and dimensional inspection, and document review.
Qatar Gas	ROTORK CONTROLS LTD	Hydraulic Actuator (Manual Ball Valves and Actuated Valves)	Reviewed documents and witnessed FAT and performance testing; performed visual, packing and preservation inspection.
Shell	FLEXIBLE ENGINEERED SOLUTIONS LTD	Riser DBSC clamp and Umbilical DBSC clamp	Witnessed FAT, functional and performance testing, visual and dimensional inspection, and document review.
Special Piping Materials Limited	PIPE, ELBOW, FLANGE WELLDNECK		Inspection of pipe, elbow and weld-neck flange, quantity check, visual inspection, dimensional inspection and document review.

Client

Supplier

Equipment

Activities

ADNOC Offshore

Celeros Flow Technology, Glasgow, UK

Water Injection Main Pump Package

Witnessed Factory Acceptance Testing comprising pump performance testing, NPSH verification using the 3% head-drop method, and a four-hour Mechanical Run Test in accordance with the approved ITP and FAT procedure. Verified test setup, calibrated instrumentation and operating conditions. Monitored and reviewed flow rate, suction and discharge pressures, pump speed, motor current, voltage, power consumption, casing vibration, bearing temperatures and lubrication-oil temperatures. Confirmed operational stability across maximum, rated and reduced-flow conditions, with no abnormal vibration, noise, temperature rise, instability or interruption observed. Reviewed recorded test data, applicable drawings, calibration certificates and supporting quality documentation for compliance with ADNOC Offshore/NMDC project requirements.

Wood Group

Score Australasia / Davidsons Blast Services Ltd Aberdeen – Scotland

Actuated Valve Assemblies

Witnessed surface preparation and coating inspection activities including verification of surface cleanliness to ISO 8501-1 Sa 2.5, blast profile measurement using Testex replica tape, surface chloride contamination testing (Bresle method), environmental condition checks, abrasive conductivity testing, final coating visual inspection and DFT verification in accordance with ISO 19840 and ISO 12944. Review of coating documentation, calibration certificates and preservation readiness assessment.

ADNOC Offshore / McDermott Middle East

Pietro Fiorentini / TÜV SÜD National Engineering Laboratory (NEL), East Kilbride, UK

Multiphase Flow Meters (MPFM)

Witnessed Dynamic Flow Loop Performance Testing (FAT) of Multiphase Flow Meters (MPFM). Verified execution of approved FAT and performance test procedures, reviewed calibration certificates, instrumentation records and quality documentation. Witnessed live flow testing using oil, water and gas mixtures under simulated operating conditions. Verified meter performance, repeatability, uncertainty acceptance criteria, data acquisition functionality and compliance with project specifications, ITP requirements and ADNOC Offshore / McDermott quality requirements.

Acciona Agua / Samsung C&T – Qatar Facility E IWPP

Bray Controls Glasgow - Scotland

Manual and Motor Operated Butterfly Valves (8” to 28”)

Witnessed FAT, hydrostatic shell and seat pressure testing, operational/open-close functional testing, dimensional verification, visual inspection and documentation review activities for butterfly valve assemblies in accordance with approved ITP, FAT procedures, datasheets and project specifications. Verified valve identification, orientation, nameplates, coating condition, gearbox installation, assembly workmanship and preservation requirements. Reviewed certification packages including 3.1 material certificates, PED certification, gearbox documentation and calibration records. Raised technical comments related to documentation inconsistencies, coating damage observations, calibration certification validity and traceability records.

McDermott Middle East – ADNOC Offshore Project

Celeros Flow Technology; Sub-supplier: Denholm Wellclad Ltd, Glasgow, UK

Horizontal Bandlock 2 Closures, ASME Class 1500 – Hubs and Doors with Alloy 625 Weld Overlay

Witnessed in-process inspection and NDT of Alloy 625 weld-overlay areas in accordance with the approved ITP and NDE procedures. Verified identification and traceability of hubs, doors and ERNiCrMo-3 weld consumables against EN 10204 Type 3.1 MTCs, heat numbers and route cards. Witnessed PMI of Alloy 625 weld consumables and deposited weld metal using a calibrated XRF analyser. Reviewed WPS, PQR, welder qualifications, NDT personnel certification, consumable certificates and calibration records. Conducted visual/workmanship inspection of the Production Test Coupon and completed hub/door weld-overlay surfaces. Witnessed 10% first-layer DPI and subsequent 100% VT and DPI of completed overlay areas. Witnessed UT bonding examination for lack of fusion and disbondment using calibrated UT equipment, V2 reference block and weld-overlay reference step block. Reviewed NDT reports, signed ITP stages and supporting quality documentation.

SBM Offshore

HEATRIC / SGS UK Ltd

2nd Stage IGC Discharge Cooler – PWTP Mechanical & Metallurgical Testing

Witnessed and reviewed mechanical and metallurgical testing activities for PWTP samples including tensile testing, Charpy impact testing at -46°C, bend testing, hardness testing, ferrite testing and metallographic examination in accordance with ASME, ASTM and ISO requirements for duplex stainless steel weldments.

Samsung C&T / Acciona – Qatar Facility E IWPP Projec

Bray Controls UK Ltd

Manual & Motor Operated Butterfly Valves for Water Plant

Witnessed hydrostatic shell and seat testing, functional/open-close testing, dimensional verification, nameplate verification, metallic surface protection inspection and final inspection activities for butterfly valves in accordance with approved ITP, test procedures and project requirements.

MAPA Construction / Juranah Water Reservoir Company (JWRC)

Scotmas Group Ltd

Chlorine Dioxide Generator Systems, Dosing Manifolds & Control Panels

Witnessed Factory Acceptance Testing, hydrostatic pressure testing, electrical and instrumentation verification, panel wiring checks, PLC I/O verification using 4–20 mA simulation, HMI functional testing, signal and alarm verification, P&ID cross-checking, control panel inspection and functional testing of chlorination systems in accordance with IEC requirements and approved project procedures/ITP.

ADNOC Offshore / NMDC Energy

Curtiss-Wright / Eta Process Plant

Pressure Safety Valves (PSVs) for Sea Water Filtration Package

Final inspection and documentation review of Monel/Hastelloy PSVs including visual inspection, nameplate and serial number verification, inspection against piping isometrics and ITP requirements, review of valve test reports and documentation, coating/DFT verification and release readiness assessment for offshore service application.

ADNOC Offshore / McDermott Middle East Inc.

Online Electronics Ltd / Gorilla Corrosion Services Ltd

Non-Intrusive Pig Signallers

Witnessed painting and coating inspection activities including DFT measurements and adhesion pull-off testing in accordance with ASTM D4541 and approved coating procedures; verified coating inspection reports, calibration status, test plate inspection and painting documentation as per ITP requirements.

Kanadevia Inova ( HZI)

Forbes Technologies Ltd

3 off 100m³ Fully Demineralised Water Storage Tanks (GRP/FRP Composite Tanks) – Thameside ERF Project

Final Inspection Workshop, Pre-Delivery Inspection and Pre-Shipment Inspection; visual inspection, dimensional verification, Barcol hardness testing, laminate thickness verification, nameplate verification, internal/external surface inspection, nozzle/manhole verification, drawing and ITP review, documentation review and spare-parts verification in accordance with EN 13121 and approved ITP requirements.

COOEC / PIC Project

Solartron ISA / DNV

Wet Gas Flowmeters

Witnessed dry gas flow calibration activities at a UKAS accredited facility including verification of flowmeter installation against GA drawings, DP tapping verification, instrumentation/calibration checks, review of calibration data, flow-point verification, monitoring of pressure, temperature and flow parameters, and assessment of calibration results in accordance with approved calibration procedures and ITP requirements.

NPCC-SAIPEM JV

Washington Components Ltd E Blast, eGroup Ltd Aberdeen

Subsea umbilical termination hardware (hang-offs & armour bodies)

Paint adhesion testing, coating inspection including DFT measurement and visual assessment, ISO 4624 pull-off adhesion testing, evaluation per ISO 16276, coating procedure and QA report verification, calibration checks, MTC and traceability review, subsea offshore coating compliance verification, and paint-workshop site audit.

McDermott (MDR)

Metec SARL -UK Averon Engineering Aberdeen – Scotland

ROV-installable retrofit retroclamps for offshore subsea pipeline/umbilical systems

Final inspection, visual and dimensional verification against approved GA drawings, coating inspection including DFT measurement, MTC/NDT/certification-package review, traceability and marking checks, punch-list issuance and re-inspection coordination.

ADNOC Gas

Howden CO Glasgow

HYDROCARBON FLARE GAS RECOVERY COMPRESSORS

Factory Acceptance Test of oil-free compressor in accordance with API 619; start-up inspection and stabilisation-run verification; Trip Speed Test verification; four-hour Mechanical Run Test; Heat Run Test; Performance Test at multiple discharge-pressure set points; monitoring of speed, vibration, bearing temperature, suction/discharge pressure and temperature; verification of lubrication-oil system and Dry Gas Seal operation; FAT-procedure, ITP and calibration-status review; FAT-record documentation review.

Petrobras

Techflow Marine

Offloading System - UCP PN-UH-(FWD) & PN-UH-(AFT)

Executed FAT and partial Integrated FAT of offshore Offloading Control Panels. Performed E&I inspection in accordance with IEC 60204-1 and IEC 60079. Verified wiring integrity, terminations, Protective Earth continuity and Insulation Resistance testing. Checked panel assembly against drawings, schematics, loop diagrams and BOM. Supported PLC/HMI functional checks, I/O verification and Cause & Effect matrix review. Conducted mechanical and visual inspection of enclosure build, cable entry layout, labelling and internal component installation. Raised punch-list items and supported offshore-commissioning readiness.

McDermott

FTV Proclad International Limited – Scotland

Connector Subsea Solutions 32in #900 mechanical connectors

Welding inspection, machining expediting, ultrasonic examination of cladding, visual inspection, clad-thickness check, liquid penetrant inspection, PMI of clad overlay, hardness testing in groove area and final dimensional inspection using FARO.

NMDC

EXHEAT Ltd, Watton, Norfolk, UK

Electrical Process Heater Package, Tubesheet, Forged Flanges and Control Panel

Conducted inspection and field-expediting activities covering purchase-order, drawings, specifications, ITP, manufacturing schedule and progress-documentation review. Verified raw materials and bought-out items against MTCs, heat numbers and traceability requirements. Reviewed WPS, PQR, welder qualifications, consumable controls and NDT procedures. Performed welding surveillance and visual inspection. Reviewed VT, PT/LPI, MT, UT and PMI requirements and reports. Monitored heater, tubesheet, forged-flange, control-panel and instrumentation status, subcontractor progress, documentation and delivery schedule, and issued a field-expediting report.

INDIAN OIL CORPORATION LIMITED

Howden Compressors Glasgow

DRIVE TRAIN FOR 050-K-002 DEHEPTANIZER VENT GAS COMPRESSOR

Hydro test, inspection of outstanding project spares and data-dossier review.

Kuwait Energy

KROHNE Ltd

Coriolis Flow Meters

Performed FAT including hydrostatic testing and flow calibration; witnessed hydrostatic pressure testing; monitored flow calibration and accuracy tolerances; reviewed calibration certificates; identified and followed up calibration non-conformances and re-testing.

Shell Crux

JDR Cables

Subsea umbilical

Inspected electric cables, fibre-optic cables and hydraulic hoses; supported FAT, reeling and final inspection.

L&T HYDROCARBON ENGINEERING LIMITED -ABU DHABI

ITT Bornemann company

Multiphase Pumps, Oil piping systems. Ball valves

Witnessed performance and mechanical-run testing, disassembly and strip testing for a multiphase pump. Inspected pump components, piping spools and ball valves, including visual, PMI, hardness and radiographic testing. Reviewed and signed NDT protocols, material certifications and calibration certificates, and inspected painting.

pt pln (persero) Indonesia

Rolls-Royce Bergen Engines AS

Stationary engines

Witnessed FAT and engine performance testing at different loads, compared machine-derived test reports with quality documents, and assessed operating parameters including cylinder pressure, gas pressure and temperature, lubricating-oil pressure, water temperature, turbocharger speed, exhaust temperature, generator bearing and voltage, and crankshaft deflection.

ARAMCO

IPP ACCURA Ltd ARAMCO Project

DuplexFittings inspections, (Elbow,Tee-Reducer, Equal Tee, weldolet etc.)

Reviewed material certificates, conducted material, dimensional and visual inspection, reviewed documents, and inspected coating, preservation and packing.

Groupement Berkine (Algeria Oil & Energy)

Curtisswright Company

Safety valves

Witnessed hydrostatic and functional testing based on the inspection test plan and ASME standards. Controlled QA documents and procedures for series 3800 and series 2600 safety valves.

Shell

FLEXIBLE ENGINEERED SOLUTIONS

Riser DBSC clamp and Umbilical DBSC clamp

Witnessed FAT, functional and performance testing, visual and dimensional inspection, and document review.

Total Energies - SINOPEC

Rossendale Group

Motor Lifting Frame

Reviewed material certification and performed post-test NDE including MPI and DPI, and proof-load testing.

ADNOC OFFSHORE

Celeros Flow Technology (GD Engineering)

18” to 28” Bandlock 2 Closure

Performed DPI and UT of weld overlay.

Siemens Energy

JDR CABLE Ltd

Umbilical Fiber Optic cable

Performed OTDR, insertion-loss and continuity testing, visual and dimensional inspection, and document review.

Qatar Gas

ROTORK CONTROLS LTD

Hydraulic Actuator (Manual Ball Valves and Actuated Valves)

Reviewed documents and witnessed FAT and performance testing; performed visual, packing and preservation inspection.

Shell

FLEXIBLE ENGINEERED SOLUTIONS LTD

Riser DBSC clamp and Umbilical DBSC clamp

Witnessed FAT, functional and performance testing, visual and dimensional inspection, and document review.

Special Piping Materials Limited

PIPE, ELBOW, FLANGE WELLDNECK

Inspection of pipe, elbow and weld-neck flange, quantity check, visual inspection, dimensional inspection and document review.

Manufacturer	Client
BABCOC&KWILCOX- Diamond Power Specialty Ltd Glasgow - Scotland	HZI (Hitachi Zosen Inova)- Zurich, Switzerland
Inline Valve Ltd	GCC China
Schneider Electric Ltd	CLP Power Hong Kong Ltd
Chemical& Allied Products PLC, Nigeria	AKZONOBEL Decorative Coatings Company
Howden Compressor	ADNOC-NMDC

Manufacturer

Client

BABCOC&KWILCOX- Diamond Power Specialty Ltd Glasgow - Scotland

HZI (Hitachi Zosen Inova)- Zurich, Switzerland

Inline Valve Ltd

GCC China

Schneider Electric Ltd

CLP Power Hong Kong Ltd

Chemical& Allied Products PLC, Nigeria

AKZONOBEL Decorative Coatings Company

Howden Compressor

ADNOC-NMDC

Skills

Mechanical Engineering

NDT Inspection

Welding Inspection

Quality Assurance / Quality Control

Mechanical Inspection

Piping Inspection

Structural Steel Inspection

Painting / Coating Inspection

Offshore Inspection

Lifting and Rigging Inspection

Supplier Quality Surveillance

Vendor Inspection

Expediting

NDT Procedure Writing

Technical Documentation Review

Audit and Supplier Technical Assessment

Process and Safety Improvement

Mechanical Testing

Commodities

Pipes

Piping Systems

Flanges and Fittings

Valves

Pressure Vessels

Heat Exchangers

Pumps

Compressors

Turbines

Generators

Motors

Pressure Safety Valves

Storage Tanks

Structural Steel

Castings

Forgings

Electrical Equipment

Control Panels

Instrumentation Equipment

Flowmeters

Umbilicals

Subsea Equipment

Lifting Equipment

Coating Materials