Summary
Anoop Thiyattal Reji is an experienced QC Electrical and Instrumentation Inspector with 16 years in project execution and quality control across Oil & Gas, refinery, petrochemical, and power industries. He has managed grassroots construction, pre-commissioning, maintenance, and shutdown activities, providing quality control, site supervision, and E&I inspection in hazardous and non-hazardous areas. As a certified professional, he has delivered third-party inspection, surveillance, and Factory Acceptance Testing for electrical, instrumentation, and telecom systems across major UK vendor facilities. His specialist scope includes hazardous-area equipment, subsea umbilical cables, fibre optic systems, instrument tubing and fittings, and calibration verification. He prepares punch lists and NCRs, reviews ITPs, validates quality dossiers and MRBs, and supports full traceability and client compliance.
Education
- 2007 – BE, Electronics and Communication Engineering, Anna University, India
- 2003 – Diploma, Electronics and Communication, Board of T.E, Kerala, India
Qualifications and Training
- CompEx Ex01 -04 Certified E&I Inspector
- Saudi Aramco Approved QC E&I Inspector with SAP NO: 80044102.
Work Experience
Mar 2026 – Present
TPI AGENCY
Sr. E&I Inspector
- Performed third-party inspection and surveillance on behalf of BP for E-House units covering electrical, instrumentation, and telecom systems.
- Identified and raised punch list items for defects, non-conformances, and incomplete works across MV/LV switchgear, DC UPS, CCP/RTU panels, HVAC, F&G, and PA/GA systems.
- Witnessed IFAT and functional testing, including I/O verification, protection system checks, and system integration activities.
- Conducted hazardous-area inspections in accordance with IEC 60079 requirements, including T03/T14 documentation review.
- Verified earthing and bonding systems, cable terminations, identification, and installation compliance against approved drawings.
- Monitored installation and system build-up across multiple E-House units, including cable routing, glanding, panel installation, and integration.
- Coordinated with ABB, Emerson, Powell, and KBR teams for punch closure, technical clarifications, and inspection readiness.
- Witnessed HVAC functional testing, DC UPS testing, and pre-shipment verification activities.
- Performed packing and preservation inspections to ensure compliance with BP requirements.
- Prepared daily flash reports and weekly inspection reports in line with BP/DNV reporting standards.
⚠ Review: dates overlap with FREELANCE (Various clients)
Oct 2021 – Present
FREELANCE (Various clients)
- Delivered Third-Party Inspection, surveillance, and Factory Acceptance Testing services for Electrical, Instrumentation, and Telecom systems across major UK vendor facilities, including Synectics, Viasat, GE, Endress+Hauser, Abtech, Eaton, Powell, Cressall Resistors, Winder Power, McMenon Engineering, Struthers Energy & Power Ltd, Emerson, and ABB/Bradgate containers.
- Performed FAT and inspection of transformers, LV/MV/HV switchgear, MCCs, protection relays, RTU/SCADA systems, motors, diesel generators, HVAC systems, and EICS panels.
- Conducted switchgear testing, including torque verification, millivolt drop (Ductor) testing, dielectric (Hi-Pot) testing, primary and secondary injection, CT testing, and relay testing.
- Performed motor testing, including insulation resistance, winding resistance, solo run testing, rotation verification, voltage/current balance checks, vibration monitoring, bearing temperature monitoring, and trip/protection functionality checks.
- Performed transformer testing, including IR, winding resistance, transformer ratio (TTR), polarity/vector group verification, and transformer oil BDV testing.
- Performed FAT and functional testing of pressure, temperature, level, and flow transmitters, RTDs, thermocouples, vibration probes, control valves, instrument panels, and ESD systems.
- Conducted cold loop and hot loop checks, including signal simulation and end-to-end functional verification up to PLC/DCS.
- Performed FAT and testing of FACP, PAGA, and CCTV systems, including cause and effect verification, signal integrity, and system functionality.
- Conducted hazardous-area inspections in accordance with IEC 60079, including verification of Ex d, Ex e, Ex i, and Ex t equipment, certification review, tagging, gland installation, earthing continuity, and compliance against ATEX/IECEx requirements.
- Performed FAT testing of fibre optic systems, including 12-way ROV fibre optic assemblies, and witnessed OTDR testing for attenuation, splice loss, continuity, and signal integrity verification.
- Inspected and tested subsea umbilical cables, including termination witnessing and QA/QC verification.
- Inspected instrument tubing and fittings, including dimensional checks, material traceability, and hydrotesting.
- Performed calibration verification of transmitters, gauges, and valves in line with project ITPs and international standards.
- Raised punch lists and NCRs, reviewed ITPs, validated quality dossiers and MRBs, and ensured full traceability compliance with project and client specifications.
⚠ Review: dates overlap with DNV; dates overlap with Bureau Veritas S.A., Dubai & Global Inspection Consultants Ltd.
Oct 2024 – Jun 2025
TPI AGENCY
E&I Inspector
- Monitored daily construction and fabrication activities for 5 Produced Water Injection Pumps rated 4570KW, 3 Phase, 11kV, and 3 Booster Pumps rated 230KW, 3 Phase, 11kV.
- Performed surveillance inspections to ensure compliance with project specifications and international standards.
- Oversaw the installation of instrumentation for lube oil and seal systems.
- Conducted and participated in Factory Acceptance Testing and performance testing of pumps and motors.
- Supervised the installation and testing of cables and junction boxes.
- Raised Punch Lists and Non-Conformance Reports for identified non-conformities and deviations from standards.
- Verified and signed Inspection Test Reports in accordance with approved Inspection and Test Plans.
- Reviewed and validated quality dossiers and Manufacturing Record Books as per project requirements and approved procedures.
⚠ Review: dates overlap with FREELANCE (Various clients)
Mar 2021 – Aug 2021
Petrofac
QC E&I Inspector
- Managed site inspections and oversaw multiple subcontractors to ensure performance, safety, quality, and adherence to the programme.
- Reviewed Equipment Plans, Cable Schedules, Wiring Diagrams, and Specifications.
- Inspected earthing, HV and LV cables, lightning protection systems, transformers, generators, switchgear panel boards, PAGA and CCTV, and Fire & Gas security systems.
- Maintained data records and non-conformance reports, ensuring documentation and adherence to quality and safety standards.
Jan 2021 – Feb 2021
Penspen
Electrical Engineer
- Oversaw construction activities at site, ensuring adherence to company quality procedures, safety standards, customer requirements, and project progress.
- Conducted Cathodic Protection inspection covering CAD Weld and Holiday testing, installation and monitoring of Zinc ribbon, Sacrificial solid, and MG anodes, junction boxes, test stations, and Transformer Rectifier Units.
- Installed streetlights and floodlights and conducted testing of emergency and normal circuits.
- Inspected instrumentation supports, hook-up tubing, loop checks, marshalling cabinets, and installed E&I equipment for correct erection and orientation.
Oct 2017 – Dec 2020
Tecnicas Reunidas
QC E&I Inspector
- Managed inspections, testing, and pre-commissioning of 24 package substations for a refinery project, ensuring quality compliance and smooth handover with complete documentation.
- Managed installation of electrical and instrumentation cables, glanding, and termination.
- Witnessed and prepared test reports for insulation resistance, hi-pot, and contact resistance tests for 11kV switchgears.
- Performed Torque Test, Ductor Test, IR, and AC HIPOT Test of bus bars for switchgears and installed and tested PAGA and EICS systems.
- Issued work permits and LOTO for essential maintenance activities in energized substations.
- Conducted SOLO RUN, winding, and insulation resistance testing of motors up to 5000MW with support from mechanical, rotating equipment, and processing departments.
Mar 2014 – Oct 2017
Al-Ghanim International
QC E&I Engineer
- Conducted inspection and surveillance of field construction works, focusing on electrical and instrumentation activities and adherence to quality procedures and IFC drawings.
- Initiated corrective actions for failures in the project quality system in accordance with ITP/QCP guidelines.
- Prepared RAM (Request for Approval of Material) in accordance with specifications and area classification suitability before procurement.
- Compiled and managed system punch lists and monitored defect rectification.
Mar 2013 – Dec 2013
Descon Engineering
QC E&I Engineer
- Coordinated daily inspection activities with QC Inspectors.
- Conducted Site Acceptance Tests for transformers, switchgears, motors, UPS systems, and control panels.
- Ensured strict compliance with procedures applicable to the construction process.
- Issued NCRs for electrical and instrumentation works and followed up subcontractor and vendor rectification activities.
Nov 2010 – Oct 2012
IKK and Partners Co.
QC E&I Inspector
- Monitored work to ensure acceptable standards and quality compliance.
- Inspected materials and equipment upon receipt at site, ensuring proper storage and conformity to standards.
- Conducted joint site inspections with client inspectors to release hold points and sign quality control records.
- Installed FACP and accessories, including HSSD, monitor and control modules, bell, and strobe lights.
- Managed pre-commissioning and commissioning of the Notifier Honeywell Fire Alarm Control Panel.
Dec 2007 – Jun 2010
110 KV Substation
Electrical Operator
- Kept a daily operating log on routine and emergency operations and reported online outages and weather conditions.
- Recorded hourly readings of electrical parameters from metering panels.
- Switched and ensured proper operation of substation equipment on transmission and distribution sides.
- Monitored operation and conducted maintenance on power transformers rated 12.5MVA, 110/11KV and 25MVA, 110/66KV, Current and Potential Transformers, SF6, AIS, GIS, and Vacuum Circuit Breakers, relays, protection equipment, isolators, and battery banks.
Projects
MAR 2026 – PRESENT
Client: BP, Azerbaijan
Sangachal Terminal Electrification (STEL) project
Vendor: Bradgate Containers / ABB (UK)
Product: E-House units
Position: Sr. E&I Inspector (Resident Inspector)
- Performed third-party inspection and surveillance on behalf of BP for E-House units covering electrical, instrumentation, and telecom systems.
- Identified and raised punch list items for defects, non-conformances, and incomplete works across MV/LV switchgear, DC UPS, CCP/RTU panels, HVAC, F&G, and PA/GA systems.
- Witnessed IFAT and functional testing, including I/O verification, protection system checks, and system integration activities.
- Conducted hazardous-area inspections in accordance with IEC 60079 requirements, including T03/T14 documentation review.
- Verified earthing and bonding systems, cable terminations, identification, and installation compliance against approved drawings.
- Monitored installation and system build-up across multiple E-House units, including cable routing, glanding, panel installation, and integration.
- Coordinated with ABB, Emerson, Powell, and KBR teams for punch closure, technical clarifications, and inspection readiness.
- Witnessed HVAC functional testing, DC UPS testing, and pre-shipment verification activities.
- Performed packing and preservation inspections to ensure compliance with BP requirements.
- Prepared daily flash reports and weekly inspection reports in line with BP/DNV reporting standards.
OCT 2024 – JUN 2025
Client: BP Iraq N.V. (Rumaila Operating Organisation - ROO Projects)
CN103322 Call Off 1 PWRI 2 – Produced Water Injection and Booster Pumps
Vendor: Sulzer, Leeds, UK
Product: 5 Produced Water Injection Pumps and 3 Booster Pumps
Position: E&I Inspector (Resident Inspector)
- Monitored daily construction and fabrication activities for 5 Produced Water Injection Pumps rated 4570KW, 3 Phase, 11kV, and 3 Booster Pumps rated 230KW, 3 Phase, 11kV.
- Performed surveillance inspections to ensure compliance with project specifications and international standards.
- Oversaw the installation of instrumentation for lube oil and seal systems.
- Conducted and participated in Factory Acceptance Testing and performance testing of pumps and motors.
- Supervised the installation and testing of cables and junction boxes.
- Raised Punch Lists and Non-Conformance Reports for identified non-conformities and deviations from standards.
- Verified and signed Inspection Test Reports in accordance with approved Inspection and Test Plans.
- Reviewed and validated quality dossiers and Manufacturing Record Books as required by project procedures.
Client: Kuwait Oil Company, Kuwait
KOC GC 32 New Gathering Centre Construction, Kuwait Oil Company, Kuwait
Position: QC E&I Inspector
Location: Kuwait
- Managed site inspections and oversaw multiple subcontractors to ensure performance, safety, quality, and adherence to the programme.
- Reviewed Equipment Plans, Cable Schedules, Wiring Diagrams, and Specifications.
- Inspected earthing, HV and LV cables, lightning protection systems, transformers, generators, switchgear panel boards, PAGA and CCTV, and Fire & Gas security systems.
- Maintained data records and non-conformance reports to support documentation and quality compliance.
Client: Ministry of Electricity and Water
Phase II- Supervision services for the upgrade of the fuel gas supply system and fuel supply infrastructure within the Ministry of Electricity and Water five power stations
Position: Electrical Engineer
Location: Kuwait
- Oversaw construction activities at site, ensuring adherence to company quality procedures, safety standards, customer requirements, and project progress.
- Conducted Cathodic Protection inspection covering CAD Weld and Holiday testing, installation and monitoring of Zinc ribbon, Sacrificial solid, and MG anodes, junction boxes, test stations, and Transformer Rectifier Units.
- Installed streetlights and floodlights and tested emergency and normal circuits.
- Inspected instrumentation supports, hook-up tubing, loop checks, marshalling cabinets, and installed E&I equipment for correct erection and orientation.
Al–Zour Refinery Project (ZOR) EPC – 055A Main Process Units, Kuwait
Product: 24 package substations
Position: QC E&I Inspector
Location: Kuwait
- Managed inspections, testing, and pre-commissioning of 24 package substations for a refinery project, supporting quality compliance, handover, and complete documentation.
- Managed installation of electrical and instrumentation cables, glanding, and termination.
- Witnessed and prepared test reports for insulation resistance, hi-pot, and contact resistance tests for 11kV switchgears.
- Performed Torque Test, Ductor Test, IR, and AC HIPOT Test of bus bars for switchgears.
- Installed and tested PAGA and EICS systems.
- Issued work permits and LOTO for essential maintenance activities in energized substations.
- Conducted SOLO RUN, winding, and insulation resistance testing of motors up to 5000MW with support from mechanical, rotating equipment, and processing departments.
Client: KOC
E, I & Telecom works at BS-171 Plant and ISC Site, Kuwait (KOC)
Position: QC E&I Engineer
Location: Kuwait
- Conducted inspection and surveillance of field construction works, focusing on electrical and instrumentation activities and adherence to quality procedures and IFC drawings.
- Initiated corrective actions for failures in the project quality system in accordance with ITP/QCP guidelines.
- Prepared RAM (Request for Approval of Material) in accordance with specifications and area classification suitability before procurement.
- Compiled and managed system punch lists and monitored defect rectification.
Client: ADNOC
Shah Gas Development Project, United Arab Emirates (ADNOC)
Position: QC E&I Engineer
Location: United Arab Emirates
- Coordinated daily inspection activities with QC Inspectors.
- Conducted Site Acceptance Tests for transformers, switchgears, motors, UPS systems, and control panels.
- Ensured compliance with procedures applicable to the construction process.
- Issued NCRs for electrical and instrumentation works and followed up subcontractor and vendor rectification activities.
Client: Saudi Aramco
Upgrade of CG turbine controllers and field Controller services at Saudi Aramco
Position: QC E&I Inspector
Location: Saudi Arabia
- Monitored work to ensure acceptable standards and quality compliance.
- Inspected materials and equipment upon receipt at site, ensuring proper storage and conformity to standards.
- Conducted joint site inspections with client inspectors to release hold points and sign quality control records.
- Installed FACP and accessories, including HSSD, monitor and control modules, bell, and strobe lights.
- Managed pre-commissioning and commissioning of the Notifier Honeywell Fire Alarm Control Panel.
Skills
- Quality Control
- Site Supervision
- Electrical Inspection
- Instrumentation Inspection
- Telecom Inspection
- E&I Inspection in Hazardous Areas
- Third-Party Inspection
- Surveillance Inspection
- Pre-Commissioning
- Construction Inspection
- QA/QC Documentation
- NCR and Punch List Management
- ITP and Quality Dossier Review
- Traceability Compliance
Commodities
- Transformers
- LV/MV/HV Switchgear
- MCCs
- Protection Relays
- RTU/SCADA Systems
- Motors
- Diesel Generators
- HVAC Systems
- EICS Panels
- Transmitters
- Control Valves
- FACP Systems
- PAGA Systems
- CCTV Systems
- Fibre Optic Systems
- Subsea Umbilical Cables
- Instrument Tubing and Fittings
- Pumps
- Cables
- Junction Boxes
- Package Substations
- Power Transformers
- Circuit Breakers
- Earthing Systems